Development of a Drill Bit for CFRP/Aluminum-Alloy Stack: To Improve Flexibility, Economical Efficiency and Work Environment

Paper #:
  • 2013-01-2227

Published:
  • 2013-09-17
DOI:
  • 10.4271/2013-01-2227
Citation:
Segawa, S., Tamura, J., Suzuki, S., Oka, H. et al., "Development of a Drill Bit for CFRP/Aluminum-Alloy Stack: To Improve Flexibility, Economical Efficiency and Work Environment," SAE Technical Paper 2013-01-2227, 2013, https://doi.org/10.4271/2013-01-2227.
Pages:
7
Abstract:
In the expansion of composite material application, it is one of the most important subjects in assembly of aircraft structure how drilling of composite/metal stack should be processed in an efficient way. This paper will show the result of development of a drill bit for CFRP/Aluminum-alloy stack by Kawasaki Heavy Industries (KHI) and Sumitomo Electric Hardmetal (SEH).In order to improve workability and economic performance, the drill bit which enables drilling CFRP/Al-alloy stack: at 1 shot; from both directions; without air blow and coolant (just usual vacuuming); was required. A best mix drill bit which has smooth multi angles edge and pointed finishing edge was produced as a result of some trials.Developed drill bit achieved required performance and contributed to large cost reduction, labor hour saving, production speed increase and work environment improvement.
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