Load and Lubricating Oil Effects on Friction of a PEO Coating at Different Sliding Velocities

Paper #:
  • 2017-01-0464

Published:
  • 2017-03-28
Abstract:
Friction between the piston and cylinder accounts for almost 20% of the friction losses in an internal combustion (IC) engine and therefore any effort to minimize such a friction will also result in higher efficiency, lower fuel consumption and reduced emissions. Plasma electrolytic oxidation (PEO) coating is considered as a hard ceramic coating which can provide a dimpled surface for oil retention to bear the wear and reduce the friction from sliding piston rings. Previous studies show that PEO coating has a lower coefficient of friction (COF) than cast iron, thus, applying PEO coating on Al cylinder wall has a chance to reduce the piston ring friction more. However, the friction between piston rings and cylinder bore is dynamic and affected by sliding speed, lubricating oil, combustion gas pressure, clearance, and so on. In this work, a high speed pin-on-disc tribometer was used to generate the boundary, mixed, and hydrodynamic lubrication regimes. Five different lubricating oils and two different loads were applied to do the tribotests and the COFs of a PEO coating were studied. The results show that the PEO coating indeed had a lower COF in a lower viscosity lubricating oil, and a smaller load benefited to form the mixed and hydrodynamic lubricating regimes earlier. The wear scar sizes on counterpart materials were, to some degree, increased with the decrease of oil viscosities at both test loads, which suggests that the benefit of a lower friction (thus, a presumably less wear) induced from a lower viscosity oil couldn’t overweigh a potential concern of wear occurred for a thinner oil. When tested with a very high viscosity of oil, the counterpart material had a significantly less wear, which may indicate that such an oil would provide a piston ring with a better protection against the ceramic coating. Thus, a proper selection of lubricating oil for PEO coating would be a decisive factor for balance between reducing friction loss and piston ring wear in an IC engine. The tests were carried out only at a room temperature (~20 oC), high temperature tests and floating liner engine dynamometer tests should be done in the future for validation of the benefit of a PEO coating.
Access
Now
SAE MOBILUS Subscriber? You may already have access.
Buy
Attention: This item is not yet published. Pre-Order to be notified, via email, when it becomes available.
Select
Price
List
Download
$22.00
Mail
$22.00
Members save up to 36% off list price.
Share
HTML for Linking to Page
Page URL

Related Items

Standard
2001-12-11
Article
2016-02-02
Technical Paper / Journal Article
2003-01-18
Technical Paper / Journal Article
2003-10-27
Article
2016-02-02
Article
2016-02-02
Technical Paper / Journal Article
2009-10-06