Disc Brake Squeal vs. Disc Pad Compressibility - Caliper Stiffness Interactions: Low-Frequency Squeal and High-Frequency Squeal vs. Pad Differential Wear

Paper #:
  • 2017-01-2528

Published:
  • 2017-09-17
Abstract:
It is widely believed or speculated that higher pad compressibility leads to reduced brake squeal and that caliper design can affect brake squeal. After encountering anecdotalcontradictory cases, this investigation was undertaken to systematically generate basic data and clarify the beliefs or speculations. In order to adjust pad compressibility, it is common to modify molding temperatures, pressures and times, which in addition to changing the compressibility, changes the coefficient of friction at the same time. In order to separate these two effects, NAO disc pads were prepared under the same molding conditions while using different thicknesses for the underlayer to achieve different compressibilities, thus changing compressibility without changing thecoefficient of friction. Test results show brake squeal increasing with increasing compressibility, contrary to the common belief. Higher stiffness calipers of the same basic design as the lower-stiffness calipers are found to be associated with increased brake squeal while brake pedal feel improves.
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