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Technical Paper

Advanced Engine Cooling System for a Gas-Engine Vehicle Part I: A New Coolant Flow Control During Cold Start

2024-04-09
2024-01-2414
In this paper, we present a novel algorithm designed to accurately trigger the engine coolant flow at the optimal moment, thereby safeguarding gas-engines from catastrophic failures such as engine boil. To achieve this objective, we derive models for crucial temperatures within a gas-engine, including the engine combustion wall temperature, engine coolant-out temperature, engine block temperature, and engine oil temperature. To overcome the challenge of measuring hard-to-measure signals such as engine combustion gas temperature, we propose the use of new intermediate parameters. Our approach utilizes a lumped parameter concept with a mean-value approach, enabling precise temperature prediction and rapid simulation. The proposed engine thermal model is capable of estimating temperatures under various conditions, including steady-state or transient engine performance, without the need for extra sensors.
Technical Paper

3-Dimentional Numerical Transient Simulation and Research on Flow Distribution Unevenness in Intake Manifold for a Turbocharged Diesel Engine

2024-04-09
2024-01-2420
The design of engine intake system affects the intake uniformity of each cylinder of the engine, which in turn has an important impact on the engine performance, the uniform distribution of EGR exhaust gas and the combustion process of each cylinder. In this paper, the constant-pressure supercharged diesel engine intake pipe is used as the research model to study the intake air flow unevenness of the intake pipe of the supercharged diesel engine. The pressure boundary condition at the outlet of each intake manifold is set as the dynamic pressure change condition. The three-dimensional numerical simulation of the transient flow process in the intake manifold of diesel engine is simulated and analyzed by using numerical method, and the change of the Intake air flow field in the intake manifold under different working conditions during the intake overlapping period is discussed.
Technical Paper

Application of Large Eddy simulation to Gasoline Engine and Comparison against RANS

2024-04-09
2024-01-2419
The work presented is a comparative analysis between Reynold’s Averaged Navier Stokes (RANS) and Large Eddy simulation (LES) description of turbulence to capture the in-cylinder flow structures. Simulations are performed using RNG k - € RANS model and LES one equation eddy viscosity model with Werner and Wengle wall model. ECFM combustion model has been used to achieve the desired rate of heat release when compared against the experiments. KH-RT spray model has been used to define the primary and secondary breakup of parcels. A Renault engine operating on Miller cycle has been chosen for this study. Consecutive perturbation method (CPM) available in Converge has been used to take the advantage of availability of higher number of cores to reduce the effective CPU time. Results of RANS simulation indicates that increase in valve overlap results in faster tumble decay compared to LES.
Technical Paper

3-Dimensional Numerical Simulation and Research on Internal Flow about Different EGR Rates in Venturi Tube of EGR System for a Turbocharged Diesel Engine

2024-04-09
2024-01-2418
Exhaust gas recirculation technology is one of the main methods to reduce engine emissions. The pressure of the intake pipe of turbocharged direct-injection diesel engine is high, and it is difficult to realize EGR technology. The application of Venturi tube can easily solve this problem. In this paper, the working principle of guide-injection Venturi tube is introduced, the EGR system and structure of a turbocharged diesel engine using the guide-injection Venturi tube are studied. According to the working principle of EGR system of turbocharged diesel engine, the model of guide-injection Venturi tube is established, the calculation grid is divided, and it is carried out by using Computational Fluid Dynamics method that the three-dimensional numerical simulation of the internal flow of Venturi tube under different EGR rates injection.
Technical Paper

The Basis of Automotive Engineering Accelerated Testing

2024-04-09
2024-01-2425
This paper reviews the current situation in the development of accelerated testing of automotive engineering, consisting of the four following areas: 1. Field testing of the natural product. 2. Additional technology of separate testing in the laboratory on the basis of physical simulation of separate field conditions using corresponding methods and equipment separately and conducting: safety testing, special programs of testing using digital simulation, special testing with changing certain parameters of environment, corrosion testing, etc. Both of the traditional testing developments above can be found in many magazines, journals, conferences, presentations, and proceedings. 3. Testing on the basis of digital (computer) simulation of product and/or field conditions. This area of testing has been developed in the last dozen years. Many articles and presentations were published during this time. 4.
Technical Paper

Validation of Powertrain Systems Based on Usage Space Analysis Considering Virtual Road Load Profiles

2024-04-09
2024-01-2424
Validation of powertrain systems is nowadays performed with specific durability relevant load cycles, which represent the lifetime requirement of individual powertrain components. The definition of such durability relevant load cycles, which are used for vehicle testing should ideally be based on the actual vehicle's usage. Recording driving cycles within a vehicle is one of the most typical ways of collecting vehicle usage and relevant end customer behavior, but the generation of such measured vehicle data can be time consuming. In addition, this method of capturing on-road measurements has limitations in the variation of vehicle loadings (e.g., number of passengers, luggage, trailer usage etc.). Especially for new applications, entering new target markets, these kinds of in-vehicle measurements are not possible in early development stages, as the required vehicle or powertrain configuration is not available in hardware or incapable of measurements.
Technical Paper

High Dimensional Preference Learning: Topological Data Analysis Informed Sampling for Engineering Decision Making

2024-04-09
2024-01-2422
Engineering design-decisions often involve many attributes which can differ in the levels of their importance to the decision maker (DM), while also exhibiting complex statistical relationships. Learning a decision-making policy which accurately represents the DM’s actions has long been the goal of decision analysts. To circumvent elicitation and modeling issues, this process is often oversimplified in how many factors are considered and how complicated the relationships considered between them are. Without these simplifications, the classical lottery-based preference elicitation is overly expensive, and the responses degrade rapidly in quality as the number of attributes increase. In this paper, we investigate the ability of deep preference machine learning to model high-dimensional decision-making policies utilizing rankings elicited from decision makers.
Technical Paper

Effect of Residence Time on Morphology and Nanostructure of Soot in Laminar Ethylene and Ammonia-Ethylene Flames

2024-04-09
2024-01-2385
As one of the pollutants that cannot be ignored, soot has a great impact on human health, environment, and energy conversion. In this investigation, the effect of residence time (25ms, 35ms, and 45ms) and ammonia on morphology and nanostructure of soot in laminar ethylene flames has been studied under atmospheric conditions and different flame heights (15 mm and 30 mm). The transmission electron microscopy (TEM) and high-resolution transmission electron microscope (HRTEM) are used to obtain morphology of aggregates and nanostructure of primary particles, respectively. In addition, to analyze the nanostructure of the particles, an analysis program is built based on MATLAB software, which is able to obtain the fringe separation distance, fringe length, and fringe tortuosity parameters of primary particles, and has been verified by the multilayer graphene interlayer distance.
Technical Paper

Evaluating the Effects of an Electrically Assisted Turbocharger on Scavenging Control for an Opposed Piston Two Stroke (OP2S) Compression Ignition Engine

2024-04-09
2024-01-2388
Opposed piston two-stroke (OP2S) diesel engines have demonstrated a reduction in engine-out emissions and increased efficiency compared to conventional four-stroke diesel engines. Due to the higher stroke-to-bore ratio and the absence of a cylinder head, the heat transfer loss to the coolant is lower near ‘Top Dead Center.’ The selection and design of the air path is critical to realizing the benefits of the OP2S engine architecture. Like any two-stroke diesel engine, the scavenging process and the composition of the internal residuals are predominantly governed by the pressure differential between the intake and the exhaust ports. Without dedicated pumping strokes, the two-stroke engine architecture requires external devices to breathe.
Technical Paper

Front Bumper Dive During Maximum Braking of ABS-Equipped Vehicles

2024-04-09
2024-01-2469
Passenger vehicle bumpers are designed to reduce collision damage. If colliding bumpers are not vertically aligned, their effectiveness is reduced and the resulting damage increases. Two bumpers of similar static design heights may become misaligned due to bumper dive caused by one or both vehicles pitching forward due to braking. Previous researchers have quantified bumper dive and how it changed with passenger vehicle designs. Currently there are limited data available to quantify the mean, variance, and distribution of bumper dive for modern ABS-equipped vehicles. We conducted maximum braking tests using 3 late-model minivans/CUVs (crossover utility vehicles) and 9 late-model sedans on contiguous dry asphalt and concrete road surfaces. Between 16 and 23 tests were conducted for each vehicle and all tests were conducted from an initial speed of about 65 km/h (40 mph). A laser distance sensor mounted to the front bumpers measured bumper height throughout each test.
Technical Paper

Effects of Traffic Control Device and Hazard Location on Fixations During Intersection Navigation: A Simulator Study

2024-04-09
2024-01-2465
Collisions resulting in injuries or fatalities occur more frequently at intersections. This is partly because safe navigation of intersections requires drivers to accurately observe and respond to other road users with conflicting paths. Previous studies have raised questions about how traffic control devices and the positioning of other road users might affect drivers' visual search strategies when navigating intersections. To address these questions, four left-turn-across-path (LTAP) scenarios were created by combining two types of traffic control devices (stop signs and traffic lights) with two hazard starting locations (central and peripheral). Seventy-four licensed drivers responded to all scenarios in a counterbalanced order using a full vehicle driving simulator. Eye-tracking glasses were used to monitor eye movements, both before and after hazard onset.
Technical Paper

System and Machine Learning Based Method for Smart E-Mirror Recommendation

2024-04-09
2024-01-2464
Autonomous vehicles or self-driving cars and semi-autonomous cars provide numerous driving assistance to the driver and passengers. However, with the advancements in driving technology the driver’s experiences and preferences are also taken into consideration for achieving the advanced safety goals. The drivers’ comfort and experiences are considered with the design and development of modern-day vehicles makes the driver’s preferences crucial for providing the driving experience. During the process of driving, the experience received by the driver is associated with the functional safety of the automotive system and hence the experience should be smooth with respect to safety. In this regard, the personalization in the space of the driver assistance system is gaining importance in analysing the driver’s behaviors and providing personal driving experiences to the driver.
Technical Paper

What the Flicker Is Going on Here? Temporal Light Modulation in Automotive Lighting

2024-04-09
2024-01-2462
Temporal light modulation (TLM), colloquially known as “flicker,” is an issue in almost all lighting applications, due to widespread adoption of LED and OLED sources and their driving electronics. A subset of LED/OLED lighting systems delivers problematic TLM, often in specific types of residential, commercial, outdoor, and vehicular lighting. Dashboard displays, touchscreens, marker lights, taillights, daytime running lights (DRL), interior lighting, etc. frequently use pulse width modulation (PWM) circuits to achieve different luminances for different times of day and users’ visual adaptation levels. The resulting TLM waveforms and viewing conditions can result in distraction and disorientation, nausea, cognitive effects, and serious health consequences in some populations, occurring with or without the driver, passenger, or pedestrian consciously “seeing” the flicker.
Technical Paper

Potential and Challenges of Using Biomass-Based Resources in Bhutan

2024-04-09
2024-01-2494
Bhutan is a small nation in the eastern Himalayas, between two of the world's largest neighbors and fastest-growing economies; China, and India. The GDP of the country is $2.707 Billion as of 2022. Bhutan’s largest renewable source is hydropower, which has a known potential of 30,000 MW. However, it has only been able to harvest only 1,480 MW (5% of the potential). The current overall electrification rate is 99% overall with 98.4% in rural areas. It exports 75.5% of total electricity generated in the country to India. However, the reliable supply of electricity remains a big challenge. The government is also pushing the use of renewable energy sources like solar and wind to diversify the energy mix and enhance the power security of the country. The share of renewable energy is very minimal at present amounting to 723 kW Solar PV and 600 kW Wind power.
Technical Paper

Quality and Affordability by Design in Vehicle Realization

2024-04-09
2024-01-2496
Vehicle quality and affordability will always be the most distinguishing summative characteristics in a fully saturated and highly competitive market. While vehicle quality differentiates between brands in any market segment, affordability remains the key decisive factor for many buyers in each segment. Equally important, affordability is a critical factor in achieving equity in transportation by providing reasonably priced vehicles with quality fitting the needs of different users. Keeping in mind that the cost of quality is usually in conflict with affordability, the main challenge during the different phases of the vehicle design and development process from inception to production becomes the achievement of the multi-objective conflicting goals of maximizing affordability and quality at the same time.
Technical Paper

Developing dynamic driver head envelope for passenger cars considering real-time road conditions

2024-04-09
2024-01-2493
Ergonomics plays an important role in automobile design to achieve optimal compatibility between occupants and vehicle components. The overall goal is to ensure that the vehicle design accommodates the target customer group, who come in varied sizes, preferences and tastes. Headroom is one such metric that not only influences accommodation rate but also conveys a visual perception on how spacious the vehicle is. An adequate headroom is necessary for a good seating comfort and a relaxed driving experience. Headroom is intensely discussed in magazine tests and one of the key deciding factors in purchasing a car. SAE J1100 defines a set of measurements and standard procedures for motor vehicle dimensions. H61, W27, W35, H35 and W38 are some of the standard dimensions that relate to headroom and head clearances.
Technical Paper

Dummy Positioning at Reclined Seating Position before Impact Testing

2024-04-09
2024-01-2490
Alongside advancements in automated vehicle technologies, occupants within vehicle compartments are enjoying increased freedom to relax and enjoy their journeys. For instance, reclined seating postures have become more prevalent and comfortable compared to upright seating when Highly Automated Vehicles (HAVs) are introduced. Unfortunately, most Anthropomorphic Testing Devices (ATD) do not support reclined postures. THOR-AV 50M is a specially designed dummy for reclined postures. As a crucial tool for developing safety restraint systems to protect reclined occupants, the first question is how to position it correctly on a reclined seat before impact testing. In this study, classical zero gravity seats were selected. H-point coordinators of selected seat at 25°, 40° and 60° seatback angle were measured and compared by using H-point machine (HPM) even though current HPM was not designed for reclined seat.
Technical Paper

A Proposed Method for Determination of Distal Tibia Fracture Tolerance for Prediction of Ankle Injuries

2024-04-09
2024-01-2488
Ankle injuries continue to occur in motor vehicle collisions, particularly in female occupants. The causes of these injuries are sometimes unclear. Further understanding of ankle fracture tolerance and refinement of ankle injury prediction tools would help future injury prediction efforts. The goal of this study was to identify ankle injury types of interest and develop a test methodology to induce these injuries. Cases were examined from NHTSA’s Crash Injury Research Engineering Network (CIREN) database. 68 cases with distal tibia fracture were identified from CIREN years 2017+ (vehicle models years 2010+). The most common fractures were pilon fractures and malleolar fractures. Based on these results, a test methodology was developed to induce pilon and medial malleolar fractures in isolated cadaveric tibiae to quantify local fracture tolerance. Nineteen post-mortem human subject (PMHS) specimens (9 male and 10 female across a wide anthropometric range) were tested.
Technical Paper

Occupant Kinematics During Chain-Collisions: Discrete vs Combined Collisions

2024-04-09
2024-01-2489
There is little prior research into chain-collisions, despite their relatively large contribution to injury and harm in motor-vehicle collisions. This study conducted a series of rear-impact, front-impact, and chain-collision impacts using a bumper car ride at an active amusement park as a proxy for automobiles. The purpose was to begin to identify the threshold time range when separate, discrete collisions transition into a hybrid or combined chain-collision mode and provide bases for future analyses. The test series consisted of rear impacts into an occupied target vehicle from a driven bullet vehicle; frontal impacts into a perimeter barrier (wall); chain-collisions consisting of a driven bullet vehicle striking an occupied primary target vehicle, which then collided with a non-occupied secondary target vehicle; and chain-collisions consisting of a driven bullet vehicle striking an occupied primary target vehicle which then collided with a wall.
Technical Paper

Improve the Durability and Maintenance Feasibility of the Universal Joint Based on the Original Half-Shaft Foundation

2024-04-09
2024-01-2441
Based on the particularity of the racing field of the Baja SAE China, the Baja Racing Team of our university has adopted rzeppa universal joint for vehicle design and field competition in the semi-axle parts of the race car in previous years. In view of the complex conditions of the Baja Competition, such as gravity test, climb test, handling test, endurance test, etc., it is necessary to optimize and develop a more convenient maintenance model. Installation and use of better performance, more suitable for off-road conditions of the shaft. In this paper, based on the development dynamics of automobile axles and the transverse comparison of various axles, a kind of telescopic cross-shaft universal joint axles is designed by using CATIA software to model and simulate kinematics and dynamics by using ANSYS software. At the same time, the stress and strain of the model are continuously optimized according to the change of axle wheel Angle and the torque matching of Baja Racing.
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