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Implementation of real-time combustion feedback for use in closed-loop combustion control is a technology that has potential to assist in the successful production implementation of advanced diesel combustion modes. Low-temperature, pre-mixed diesel combustion is presently of interest because it offers the ability to lower the engine-out emissions of oxides of nitrogen (NOx) and particulate matter (PM). The need for lowering these two emissions is driven by tighter regulations enacted worldwide, especially the NOx limits in the United States. Reducing engine-out emissions eases the need for additional exhaust aftertreatment devices and their associated cost and mass. In this paper we will describe an experimental cylinder pressure-based control system and present both steady-state and transient results from a diesel engine employing a pre-mixed type of combustion.

Many of the multimedia and convenience features in today's passenger vehicles involve Human Machine Interfaces (HMIs), such as the radio face plate or the remote key fob. The functional requirements for these systems are often written in terms of the customer interaction with the interface device. In the past, design engineers would not begin to test requirements for these systems until prototype hardware was available. However, many product development organizations are shifting from this hardware-based traditional development cycle, which relies on designing via a prototype and test iteration, to Model-Based Design. Unfortunately, testing systems with complex human machine interface requirements becomes less intuitive when the prototypes are removed from the design process, because the test cases must be scripted into the modeling environment instead of being applied directly to a prototype of the interface device.

To mitigate head impact injuries of vehicle occupants in impact accidents, the FMVSS 201 requires padding of vehicle interior so that under the free-moving-head-form impact, the head injury criterion (HIC) is below the limit. More recently, pedestrian head impact on the vehicle bonnet has been a subject being studied and regulated as requirements to the automobile manufacturers. Over the years, the square wave has been considered as the best waveform for head impacts, although it is impractical to achieve. This paper revisits the head impact topic and challenges the optimality of aiming at the square waveform. It studies several different simple waveforms, with the objective to achieve minimal HIC or minimal crush space required in head-form impacts. With that it is found that many other waveforms can be more efficient and more practical than the square wave, especially for the pedestrian impact.

The air movement produced by various types of road vehicles has been experimentally determined in order to evaluate the potential of this air flow to destabilize nearby pedestrians. Six vehicles are used, as small as an automobile and as large as a tractor-trailer combination, driven at speeds ranging from 20 to 50 mph (23 to 80 kph), at distances to sensors of two to six feet (0.6 to 1.8 m), in order to quantify some of the chaotic effects of the air motion generated by these vehicles, and specifically, what destabilizing effect it can have on nearby pedestrians. For each combination of testing variables, the peak air speed, relative temporal gust occurrence, and settling time to ambient conditions were measured. The results are analyzed, and a discussion is provided regarding the relation of factors, such as vehicle speed and the distance to the speed sensor, to the magnitude of the maximum air speed recorded.

In the development process of actual cars it is more and more important to be able to evaluate in a detailed and fast way the impact, on the fuel consumption, of components and management strategies of the auxiliary systems. For these reasons, there is the need to develop and test specific tools. One of the most consuming subsystem is the Air Conditioning system: to be able to integrate it in a dynamic simulation model is going to be of outmost importance in the near future, since it is most likely that in some countries (see incoming California legislation) vehicle fuel consumption will be measured with the A/C system “ON”. FIAT Auto and Centro Ricerche FIAT have jointly developed a simulation tool, DrivEM, that integrates three dedicated simulation models: Drivetrain© for vehicle performance & fuel consumption, SACS for air conditioning systems and BILELCO for electrical system analysis.

In order to prevent lower extremity injuries to a pedestrian when struck by a car, it is important to elucidate the loadings from car front structures on the lower extremities and the injury mechanism caused by these loadings. In this study, using a human finite element (FE) model, a bending moment diagram and a stress diagram of tibia were introduced to examine the effects of loading from car structures. By the lower absorber of the car, the bending moment was distributed over the tibia with small moment at the upper tibia location that can reduce knee injury risk. Certain positions of the lower absorber reduced the tibia fracture risk. An FE analysis of a legform impact test using the TRL legform impactor was also conducted, and a relation was found between the injury criteria of the TRL legform impactor and the human FE model. High acceleration of the TRL legform impactor corresponded to the tibia fracture or MCL rupture of the human FE model.

Optical based sensor systems for vehicle based detection and warning systems are under development to reduce accidents and limit injuries caused by accidents. (1, 2, 3) In order to validate these types of detection systems, it is necessary to perform real world tests. In the case of pedestrian detection systems, this is very difficult in the field for safety reasons. Instead, simulated tests are more desirable. This paper describes work to understand the effectiveness of using virtual pedestrians as surrogates for real world pedestrian detection.

Experimental tests were performed on the modified Polar-II pedestrian dummy lower extremity components to evaluate their biofidelity in lateral impact loading corresponding to a 40 km/h pedestrian-car collision. The bending moment-angle response from a newly developed knee joint, dynamically loaded in four-point valgus bending, was compared against previously published postmortem human subject (PMHS) response corridors. In addition to the stiffness characteristics of the knee joint, individual ligament forces were also recorded during the bending tests. The evaluated force-relative elongation response of the medial collateral ligament (MCL) in the new knee was compared against PMHS data on MCL tensile stiffness. Lower extremity long bones developed for improved anthropometrical accuracy and deformability were dynamically loaded in latero-medial three-point bending.

Previous full-scale pedestrian impact experiments using post-mortem human surrogates (PMHS) and sled-mounted vehicle bucks have shown that vehicle shape relative to pedestrian anthropometry may influence pedestrian kinematics and injury mechanisms. While a parametric study examining these factors could elucidate the complex relationships that govern pedestrian kinematics, it would be impractical with PMHS tests due to the relative expense involved in performing numerous experiments on subjects with varying anthropometry. Finite element (FE) modeling represents a more feasible approach since numerous experiments can be conducted with a fraction of the expense. However, there have been no studies to date depicting kinematic validation of a human pedestrian FE model in full-scale collisions using different vehicle and pedestrian geometries. Therefore, this study used an FE model of the Polar-II pedestrian dummy that was previously validated against full-scale test data.

The influence of a typical stator and support arm on the performance of an automotive engine cooling module is evaluated. Measured lift (CL) and the drag (CD) coefficients are compared for a typical stator and support arm under real unsteady inlet conditions. These inlet conditions are based on Laser Doppler Velocimetry (LDV) data taken in the flow downstream of an automotive cooling fan. The quality of the experimental results is assessed upon comparison with the well-established flat plate data. It is found that inlet conditions dramatically affect the aerodynamic performance of both the stator and the support arm. A suitable range of inlet conditions on which to base the design is presented. The second objective of the current study is to establish accurate numerical simulation guidelines for future fan designs. Various turbulence models are evaluated based on comparison with experimentally measured data for a stator and a support arm at various angles of attack.

A typical underhood cooling air system is driven by a cooling fan. Computational Fluid Dynamics (CFD) is frequently used to simulate the underhood air system and the fan performance. Underhood CFD analysis consists of two separate cases, the fan-installed case and the system restriction case. System restriction plays an important role in the initial fan selection process for a new cooling system design. In the current test and modeling method, the force driving the airflow is located at different locations in the fan-installed case and the system restriction case. For a system with a bypass between the inlet grill and the cooling package, due to the differences in driving force location, the air at the bypass flows in opposite directions in the two cases. Therefore, the system restriction predicted or measured using the current method is different from the restriction the fan “sees” in the fan-installed case.

Heat-release and cylinder pressure based adaptive fuel-injection control tests were performed on a modern common-rail diesel engine to improve the engine operation in the low-temperature combustion (LTC) region. A single shot injection strategy with heavy amount of exhaust gas recirculation (EGR) was used to modulate the in-cylinder charge conditions to achieve the low-temperature combustion. Adaptive fuel-injection techniques were used to anchor the cylinder pressure characteristics in the desired crank angle window and thereby stabilize the engine operation. The response of the adaptive control to boost, fueling, and engine speed variations was also tested. A combination of adaptive fuel-injection and automatic boost/back-pressure controls had helped to make the transient emissions comparable to the steady-state LTC emissions.

This paper describes a hybrid robust nonlinear control approach for modern diesel engines running low temperature combustion and conventional diesel combustion modes. Using alternative combustion modes has become a promising approach to reduce engine emissions. However, due to very different in-cylinder conditions and fueling parameters for different combustion modes, control of engines operating multiple combustion modes is very challenging. It becomes difficult for conventional calibration / mapping based approaches to produce satisfactory results in terms of engine torque responses and emissions. Advanced control techniques are then demanded to accomplish the tasks. An innovative hybrid control system is designed to track different key engine operating variables at different combustion modes as well as avoid singularity which is inherent for turbocharged diesel engines running multiple combustion modes.

In this paper a model of Trailer Refrigeration Units, TRUs, has been developed to quantify the fuel economy and emissions benefits of alternative power systems. Trailer refrigeration units (TRUs) are refrigeration systems typically powered by a separate diesel engine, and they are used to deliver fresh and frozen food products. The products can be very sensitive to temperature variation and maintaining the proper environment is very important. The diesel engines currently used to power the refrigeration system can contribute to high amount of local emissions at the loading warehouse. A promising future alternative is the use of fuel cell auxiliary power units (APUs). In this paper we have developed a MATLAB/Simulink based modeling of TRUs, and we have used the model to quantify the benefits of alternative power systems. The simulation model consists of an unsteady thermal modeling of TRUs that is coupled to the APU.

The development of more efficient and powerful internal combustion engines requires the use of new and advanced engine technologies. These advanced engine technologies and emission requirements for meeting stringent global emission norms have increased the power densities of engine leading to downsizing. In all these engines, cylinder head and liner are normally cooled but the piston is not cooled, making it susceptible to disintegration/ thermal damage. Material constraints restrict the increase in thermal loading of piston. High piston temperature rise may lead to engine seizure because of piston warping. So pistons are additionally cooled by oil jet impingement from the underside of the piston in heavy duty diesel engines. However, if the temperature at the underside of the piston, where the oil jet strikes the piston, is above the boiling point of the oil, it may contribute to the mist generation.

Presented are simulations of cooling airflow and external aerodynamics over Land Rover LR3 and Ford Mondeo cars under several driving conditions. The simulations include details of the external flow field together with the flow in the under-hood and underbody areas. Shown is the comparison between the predicted and measured coolant inlet temperature in the radiator, drag and lift coefficients, temperature distribution on the radiator front face, and wake total pressure distribution. Very good agreement is observed. In addition, shown is the complex evolution of the temperature field in the idle case with strong under-hood recirculation. It is shown that the presented Lattice-Boltzmann Method based approach can provide accurate predictions of both cooling airflow and external aerodynamics.

Passenger safety is considered as the central issue in vehicle design. One of the important factors that strongly affect driving safety is visibility through the windshield. Present model is mainly focused on the problem of fogging of windshields including the effects of latent heat and humidity. Model was studied for different climatic conditions like hot humid climate and cold climate. The effect of surface parameters like static contact angle, on defogging was also studied. Further, the effect of AC on in-cabin climate was also studied. Experimental results for condensation on a glass plate very well resembled with the glass-model results. The model helps in predicting fogging and understanding the actual thermal parameters leading to it and hence can be useful in optimizing these parameters so as to reduce fogging. It serves as a useful tool in optimizing the performance of an air conditioner.

As part of determining the circumstances of a crash, sometimes components or component assemblies are evaluated to identify if they were damaged as a result of the crash or if they lost function prior to the crash. What role the loss of function may have contributed to the crash is useful in determining if they lost function prior to the crash. The causes and conditions for a brake rotor hub separation from the spindle of a vehicle with tapered roller bearing designs are analyzed through both component level testing and full vehicle testing. Laboratory tests were performed on component assemblies where loads were applied to the wheel assembly and the residual damage to the components was documented. In addition, full vehicle testing was conducted to evaluate the effects of a hub and rotor separation on vehicle control and to document evidence on the components. Real world case studies of hub and rotor separations are presented.

In this study, tests were performed with modified tires at the right rear location on a solid rear axle sport utility vehicle to compare the vehicle inputs from both: (1) tire tread belt detachments staged by circumferentially cut tires, and (2) a tire tread detachment staged by distressing a tire in a laboratory environment. The forces and moments that transfer through the road wheel were measured at the right and left rear wheel locations using wheel force transducers; displacements were measured between the rear axle and the frame at the shock absorber mounting locations, ride height displacements were measured at the four corners of the vehicle, and accelerations were measured on the rear axle. Onboard vehicle accelerations and velocities were measured as well. The data shows that the tire tread belt detachments prepared by circumferentially cut tires and distressed tires have similar inputs to the vehicle.

Four full scale vehicle rollover tests, about the roll axis (X-axis), were staged using a sled attached to a large truck. Each vehicle was fitted with a nine-accelerometer array that approximated the center of gravity and two single axis accelerometers attached to the roof adjacent to the A-pillar/roof junction. The acceleration data was retrieved for three tests; however, the data recorder malfunctioned on the remaining test. Data was collected at 1000 hertz and processed to determine the linear and rotational acceleration with respect to each of the three vehicle coordinate axes. Rollover video and scene data were also collected to correlate vehicle rollover motion with the accelerometer data.