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Viewing 241 to 270 of 109758
2017-03-28
Technical Paper
2017-01-0720
Omar Ramadan, Luc Menard, David Gardiner, Aaron Wilcox, Gary Webster
Abstract This paper is a continuation of work previously discussed in SAE 2014-01-0179 [1] and SAE 2015-01-0805 [2], which was intended to improve the capability and precision of the Ignition Quality Tester (IQT™) and associated ASTM D6890 [3]/CEN EN 15195 [4]/EI IP 498 [5] Test Methods. The results presented in those two papers indicated how the new generation of IQT™ with the TALM Precision Package upgrade can markedly improve the precision of the ASTM D6890, CEN EN 15195 and EI IP 498 Derived Cetane Number (DCN) test methods. This paper will evaluate the performance of the upgraded instruments over the past 21 months of their participation in ASTM’s National Fuel Exchange Group (NEG) diesel fuel exchange program.
2017-03-28
Technical Paper
2017-01-0879
Richard Bernardoff, Benjamin Hennebert, Thierry Delvigne, Olivier Courtois, Philippe China
Abstract In order to meet the EU6c, 6×1011 # / km particulate number emission target that will be introduced in 2017, some gasoline direct injection (GDI) engines might require the use of particulate filters (GPF). The lifetime of wall-flow filters is influenced by the composition of the engine lubricant due to the potential of the lubricant to contribute to ash accumulation in the GPF. In order to anticipate the potential need for new, lower ash lubricants, an endurance test was performed using a commercially available GPF. A radio-labelling method was used to identify the amount of lubricant derived ash trapped in the GPF in addition to conventional weighing measurements. After the endurance test, during which 9 kg of 1.17% sulphated ash oil was consumed, approximately 50 g of ash had accumulated in the GPF. This amount is only 48% of the expected amount based on fresh oil sulphated ash concentration and oil consumption.
2017-03-28
Technical Paper
2017-01-0874
Thorsten Langhorst, Felix Rosenthal, Thomas Koch
Abstract Throughout the world cost-efficient Naphtha streams are available in refineries. Owing to less processing, CO2 emissions emitted in the course of production of these fuels are significantly lower than with conventional fuels. In common CI/SI engines, however, the deployment of Naphtha is considerably restricted due to unfavourable fuel properties, e.g. low cetane/octane numbers. Former investigations illustrated high knocking tendency for SI applications and severe pressure rise for CI combustion. Moreover, the focus of past publications was on passenger vehicle applications. Hence, this paper centers on heavy-duty stationary engine applications. Consequently, measures to increase the technically feasible IMEP with regard to limitations in knocking behaviour and pressure rise were explored whilst maintaining efficient combustion and low emissions.
2017-03-28
Technical Paper
2017-01-0861
Balasubramanian N., Karthick Durairaj, Jayabalan Sethuraman
Abstract Asian countries hold a vast majority of the global two-wheeler population. Currently majority of these two wheelers are fueled by carburetors owing to their low cost and ease of maintenance. As these countries try to adopt emission norms similar to that of Euro 6 in a few years from now, they will be migrating to an injection system like port fuel injection (PFI), as it offers good control over emissions by using closed loop corrections, based on the exhaust lambda feedback. Stanadyne R&D has developed an innovative injection system that can be applied for such port fuel injection in two-wheelers. In this innovative design, the pump and injector are integrated into a single unit, making the system simple, compact and less expensive. The integrated injector uses a solenoid and spring arrangement, for pressurizing the fuel in a small chamber, and consumes less current. The pressurized fuel is then injected through orifice to produce spray in the intake port.
2017-03-28
Technical Paper
2017-01-1232
Tsubasa Yamazakii, Hidekazu Uchiyama, Kazuaki Nakazawa, Tsubasa Isomura, Hisashi Ogata
Abstract Solar car races are held worldwide, aiming to promote vehicles that help reduce environmental loads on the roads. In order to gain superiority in solar car racing, it is essential to develop a high efficiency brushless direct drive motor that optimizes the energy use to the fullest and allows high speed driving when needed. To achieve these goals, two development approaches of solar car motors are proposed: the high efficiency motor which improves electrical characteristics and significantly reduces energy loss; and the variable field magnet motor that offers instant speed boost for a temporary period of time for overtaking opponents. We have developed a high efficiency motor through the application of an amorphous core and laminated magnets. Instead of the standard method of the W-EDM (Wire-Electric Discharge Machining) for amorphous cores, we utilized water jet cutting, through which we succeeded in achieving insulation between laminated cores.
2017-03-28
Technical Paper
2017-01-0017
Azeem Hafeez, Hafiz Malik, Omid Avatefipour, Prudhvi Raj Rongali, Shan Zehra
Abstract Technological advances in automotive industry have resulted in an increased number of Electronic Control Units (ECU)s. These ECUs are used for sensing and controlling actuators in the modern vehicles. Various network protocols have been proposed to achieve scalable and reliable communication amonglarge number ECUs in modern vehicles.Various network protocols have been proposed for invehicle communication,such as Controlled Area Network (CAN), Local Interconnected Network (LIN), Media Oriented System Transport (MOST), and FlexRay. This study compares latency and reliability of CAN-Bus and FlexRay communication protocols. The HSC12 microcontroller is used to implement these protocols, and for secure communication data is encrypted.Our experimental results indicate that the CAN-Bus communication protocol is a better option for hard real-time systems and FlexRay protocol is appropriate for deterministic data transmission, e.g., priority-less message communication.
2017-03-28
Technical Paper
2017-01-1647
Se Jin Park, Murali Subramaniyam, Seunghee Hong, Damee Kim, Jaehak Yu
Abstract Driving is a complex activity with the continuously changing environment. Safe driving can be challenged by changes in drivers’ physical, emotional, and mental condition. Population in the developed world is aging, so the number of older drivers is increasing. Older drivers have relatively higher incidences of crashes precipitated by drivers’ medical emergencies when compared to another age group. On the elderly population, automakers are paying more attention to developing cars that can measure and monitor the drivers’ health status to protect them. In recent years, the automotive industry has been integrating health, wellness, and wellbeing technologies into cars with Internet of Things (IoT). A broad range of applications is possible for the IoT-based elderly smart healthcare monitoring systems.
2017-03-28
Technical Paper
2017-01-1616
Scott A. Rush
Abstract Modern automotive manufacturing and after-sale service environments require tailoring of configuration values or “calibrations” within the vehicle’s various electronic control units (ECUs) to that vehicle’s specific option content. Historically, ECU hardware and software limitations have led designers to implement calibratable values using opaque binary blocks tied directly to ECU internal software data structures. Such coupling between calibration data files and ECU software limits traceability and reuse across different software versions and ECU variants. However, more and more automotive ECUs are featuring fast microprocessors, large memories, and preemptive, multi-tasking operating systems that open opportunities to object-oriented approaches. This paper presents the CalDef system for automotive ECU calibration software architecture.
2017-03-28
Technical Paper
2017-01-0003
Tetsuya Tohdo
Abstract We propose a verification method in the field of automotive control systems integrating the concepts of Formal Methods with testing, aiming at efficient and reliable software development. Although Formal Methods are believed to provide the benefits of their rigorous nature and their inherent capability of automation, only limited cases are known where Formal Methods were applied in system and software development, in practice, due to two major difficulties: appropriate abstraction in modeling and scalability in automated reasoning. Focusing on testing on the other hand, there is the difficulty of selecting reasonable set of tests for given verification objectives. In order to overcome these difficulties, our approach is to present verification criteria for testing to appropriately cover the property with the help of the Formal Method concepts.
2017-03-28
Technical Paper
2017-01-0004
Norbert Wiechowski, Thomas Rambow, Rainer Busch, Alexander Kugler, Norman Hansen, Stefan Kowalewski
Abstract Modern vehicles become increasingly software intensive. Software development therefore is critical to the success of the manufacturer to develop state of the art technology. Standards like ISO 26262 recommend requirement-based verification and test cases that are derived from requirements analysis. Agile development uses continuous integration tests which rely on test automation and evaluation. All these drove the development of a new model-based software verification environment. Various aspects had to be taken into account: the test case specification needs to be easily comprehensible and flexible in order to allow testing of different functional variants. The test environment should support different use cases like open-loop or closed-loop testing and has to provide corresponding evaluation methods for continuously changing as well as for discrete signals.
2017-03-28
Technical Paper
2017-01-0005
Yun Liu, Sung-Kwon Hong, Tony Ge
Abstract Powertrain drivability evaluation and calibration is an important part of vehicle development to enhance the customer experience. This step mainly takes place on vehicle testing very late in the product development cycle, and is associated with a considerable amount of prototype, test facility, human resource and time cost. Design change options at this stage are also very limited. To reduce the development cost, a model based computer aided engineering (CAE) method is introduced and combined with hardware-in-the-loop (HIL) simulation technology. The HIL simulation method offers a possibility for drivability prediction and development in early phase of product cycle. This article describes the drivability HIL simulation process under development in Ford. The process consists of real time capable multi-domain CAE model integration, powertrain control module (PCM) and HIL simulator interface development and drivability HIL simulation.
2017-03-28
Technical Paper
2017-01-0006
Harald Bucher, Clemens Reichmann, Juergen Becker
Abstract The increasing complexity of electric/electronic architectures (EEA) in the automotive domain raised the necessity of model-based development processes for the design of such heterogeneous systems, which combine different engineering principles with different viewpoints. High-level simulation is a great means to evaluate the EEA in the concept phase of the design, since it reduces costly real-world experiments. However, model-based EEA design and analysis as well as its simulation are often separate processes in the development lifecycle. In this paper, we present a novel approach that extends state-of-the-art model-based systems engineering principles of EEA by a behavior specification reusing library components. The specification is seamlessly integrated in the development process of a single source EEA model. Therewith, the starting point is the abstract logical function architecture of the EEA.
2017-03-28
Technical Paper
2017-01-0007
Jose-Guillermo Saavedra, Asaad Makki, Raciel Cruz
Abstract The advancement in connectivity technology is driving a shift in business models in almost every field. Automakers need to adapt to a new business model in which the platform (automobile) and the mobility solutions (Devices and Services) are enabled by a strong dynamic connectivity. To succeed in this business model, it is imperative to deliver an unparalleled customer experience. Traditional customer experiences focused only in the platform (automobile) are no longer sufficient to address the mobility needs. The development of in-vehicle features should consider both the platform and the connectivity in a single development scope. This paradigm shift sets new challenges for the in-vehicle features designers. Designers have to speak not only the language of the experience but rather a language to address different levels of abstractions to ensure effective communication with all stakeholders and developers including those outside the organization.
2017-03-28
Technical Paper
2017-01-0012
Zia Hossain, Shengling Deng, Jim Sellers, Gary Loechelt, Mo Grimaldi, Irene Wan, Emily Linehan, Alexander Young, Ali Salih
Abstract To meet the increasing demand for lower RDS(ON) MOSFETs in medium voltage automotive applications, the shielded gate trench MOSFET architecture is becoming increasingly popular in recent years for its ability to achieve both lower RDS(ON) and faster switching speed. The lower specific drain-to-source resistance (RDS(ON).Area) translates into smaller chip size and consequently cheaper die cost for the end customers. Furthermore, shielded gate trench architecture offers smaller gate-to-drain capacitance by utilizing the shielding effect from the shield-poly, leading to lower G-D charge (QGD), faster switching speed, and increased dv/dt immunity. A comprehensive portfolio of medium voltage shielded gate power MOSFET products in several voltage classes (40V, 60V, 80V, and 100V) in automotive and industrial markets is presented in this paper.
2017-03-28
Technical Paper
2017-01-0013
Gaurav Gupta, Ujjwal Modi
Abstract Flickering problems in automotive vehicles have been observed from long time. After assessing numerous vehicles it was observed that whenever the hazard lights in a vehicle are activated, it leads to flickering problems in lights/small electrical components. This paper is to provide the solution for flickering snags in electrical components in a vehicle. The lights that are analyzed to be flickering/wavering are generally small loads such as LEDs in the bus roof area, small parking lamps, LEDs used in instrument clusters, cabin lamps, etc. The flickering in lights can turn out to be very unappealing at certain times. This absurd behavior can lead to extreme discomfort to the passengers and can also be a source of major distraction to the driver. This study presents the design & development for a vehicle platform & implementation that assesses the problem. Because of abrupt behavior of flasher circuits, voltage surges are observed, leading to flickering problems.
2017-03-28
Technical Paper
2017-01-0016
Don Zaremba, Emily Linehan, Carlos Ramirez Ramos
Abstract For over thirty years, the silicon power MOSFET’s role has expanded from a few key components in electronic engine control to a key component in nearly every automotive electronics system. New and emerging automotive applications such as 48 V micro hybrids and autonomous vehicle operation require improved power MOSFET performance. This paper reviews mature and state of the art power MOSFET technologies, from planar to shield gate trench, with emphasis on applicability to automotive electronic systems. The automotive application environment presents unique challenges for electronic systems and associated components such as potential for direct short to high capacity battery, high voltage battery transients, high ambient temperature, electromagnetic interference (EMI) limitations, and large delta temperature power cycling. Moreover, high reliability performance of semiconductor components is mandatory; sub 1 ppm overall failure rate is now a fundamental requirement.
2017-03-28
Technical Paper
2017-01-0018
Jeong Chan Kim, Kai Richter, Myung Hyun Koo, Matthias Hagner, Chung Hi Lee
Abstract Along with the efforts to cope with the increase of functions which require higher communication bandwidth in vehicle networks using CAN-FD and vehicle Ethernet protocols, we have to deal with the problems of both the increased busload and more stringent response time requirement issues based on the current CAN systems. The widely used CAN busload limit guideline in the early design stage of vehicle network development is primarily intended for further frame extensions. However, when we cannot avoid exceeding the current busload design limit, we need to analyze in more detail the maximum frame response times and message delays, and we need good estimation and measurement techniques. There exist two methods for estimating the response time at the design phase, a mathematical worst-case analysis that provides upper bounds, and a probability based distributed response time simulation.
2017-03-28
Technical Paper
2017-01-0022
Holger Zeltwanger
Abstract In-vehicle networks (IVN) have been standardized from the beginning. The story of IVN standardization started at the beginning of the 90s. Today, several IVN technologies have been internationally standardized by ISO (International Organization for Standardization) including the related conformance test plans. But as all electronic technologies, IVNs are a matter of improvement and change due to new requirements and gained experiences. This makes it difficult to always keep the standard backwards compatible, in particular if immature approaches are submitted. Furthermore, new communication protocols are knocking on the door of international standardization bodies. The automotive industry itself is conservative and adapts new IVNs slowly. There are also concerns regarding too many different bus systems and networks in one vehicle. This paper discusses the benefits and challenges of the standardization of IVNs.
2017-03-28
Technical Paper
2017-01-0021
Takashi Yasuda, Hideki Goto, Hiroki Keino, Kaoru Yoshida, Hiroyuki Mori, Miyuki Mizoguchi
Abstract In recent years, the demand for high-speed/high-bandwidth communication for in-vehicle networks has been increasing. This is because the usage of high-resolution screens and high-performance rear seat entertainment (RSE) systems is expanding. Additionally, it is also due to the higher number of advanced driver assistance systems (ADAS) and the future introduction of autonomous driving systems. High-volume data such as high definition sensor images or obstacle information is necessary to realize these systems. Consequently, automotive Ethernet, which meets the requirements for high-speed/high-bandwidth communication, is attracting a lot of attention. The application of automotive Ethernet to in-vehicle networks requires that technology developments satisfy EMC performance requirements. In-vehicle EMC requirements consist of two parts: emission and immunity. The emission requirement is to restrict the electromagnetic noise emitted from vehicle.
2017-03-28
Technical Paper
2017-01-0023
Naoya Tsuchiya, Tomohisa Kishigami, Eiichirou Kawakami
Abstract In-vehicle network communication is evolving faster speeds and higher performance capabilities, connecting the information possessed by ECU and sensors with the in-vehicle electronic systems which are continuing to develop. With the evolution of the complicated networks, it is becoming difficult to develop them without many verification of actual machine. On the other hand, as for the verification means required at the logic level or physical level for a network verification through ECU design, virtual verification in the whole vehicle is difficult due to speed increases and the sheer size of the system. Therefore, it is only applicable for systems which are limited to a domain or an area, and flexible and timely utilization would be difficult due to the changes in specifications.
2017-03-28
Journal Article
2017-01-0578
Pinaki Pal, Daniel Probst, Yuanjiang Pei, Yu Zhang, Michael Traver, David Cleary, Sibendu Som
Abstract Fuels in the gasoline auto-ignition range (Research Octane Number (RON) > 60) have been demonstrated to be effective alternatives to diesel fuel in compression ignition engines. Such fuels allow more time for mixing with oxygen before combustion starts, owing to longer ignition delay. Moreover, by controlling fuel injection timing, it can be ensured that the in-cylinder mixture is “premixed enough” before combustion occurs to prevent soot formation while remaining “sufficiently inhomogeneous” in order to avoid excessive heat release rates. Gasoline compression ignition (GCI) has the potential to offer diesel-like efficiency at a lower cost and can be achieved with fuels such as low-octane straight run gasoline which require significantly less processing in the refinery compared to today’s fuels.
2017-03-28
Journal Article
2017-01-0581
Stephen C. Burke, Matthew Ratcliff, Robert McCormick, Robert Rhoads, Bret Windom
Abstract In some studies, a relationship has been observed between increasing ethanol content in gasoline and increased particulate matter (PM) emissions from vehicles equipped with spark ignition engines. The fundamental cause of the PM increase seen for moderate ethanol concentrations is not well understood. Ethanol features a greater heat of vaporization (HOV) than gasoline and also influences vaporization by altering the liquid and vapor composition throughout the distillation process. A droplet vaporization model was developed to explore ethanol’s effect on the evaporation of aromatic compounds known to be PM precursors. The evolving droplet composition is modeled as a distillation process, with non-ideal interactions between oxygenates and hydrocarbons accounted for using UNIFAC group contribution theory. Predicted composition and distillation curves were validated by experiments.
2017-03-28
Technical Paper
2017-01-1638
Felix Gow, Lifeng Guan, Jooil Park
Abstract Tire Pressure Monitoring System (TPMS) sensor measures air pressure and temperature in the tire and transmits tire information as wireless messages to TPMS central unit which consists of Radio Frequency (RF) receiver. TPMS central unit needs to determine the exact sensor locations (e.g. Front Left, Front Right, Rear Left or Rear Right) in order to correctly identify the location of the tire with pressure out of the desired range. The identified tire with abnormal pressure is highlighted on dash board in the car. Thus, determination of the location of a particular tire made automatically by the TPMS system itself or tire localization is required. TPMS tire localization is implemented currently in several methods. A new method is proposed in this paper. The proposed method uses at least two RF transceivers as repeaters. Each transceiver receives wireless messages (eg.
2017-03-28
Technical Paper
2017-01-1632
Norihiro Tsukamoto, Tomohiro Chimbe, Tomohiro Asami, Keisuke Ota, Seiji Masunaga
Abstract A new shift control system using a model-based control method for stepped automatic transmissions. Using a gear train numerical formula model, the model-based shift control system is constructed using minimum calibration parameters with feedforward and feedback controllers. It also adopts control target values for the input shaft revolution and output shaft torque, thus enabling precise control that provides the most suitable shift feeling in various driving situations and for various vehicle characteristics. Furthermore, the model-based shift control system improves robustness in terms of disturbance elements such as production tolerance, time degradation, and use environment. Toyota has adopted this model-based shift control system in its UA80/UB80 8-speed automatic transmissions for front-wheel-drive vehicles and its AGA0 10-speed automatic transmission for rear-wheel-drive vehicles. This paper describes the details of this model-based shift control system.
2017-03-28
Technical Paper
2017-01-1633
Eiji Kojima, Kazuhiko Kano, Hiroyuki Wado, Noriyuki Iwamori
Abstract In automotive applications, magnetic field sensors are widely used for detecting position and current. However, magnetic field sensors are required to be highly precise with good usability. To satisfy demand, we have developed a graphene Hall sensor that senses magnetic fields by the Hall effect. The sensitivity of a Hall sensor is proportional to the carrier mobility, and graphene has an extremely high carrier mobility compared with conventional materials like Si, GaAs and InSb. Thus, graphene Hall sensors are expected to give high sensitivity that will enable sensing of the Earth’s magnetic field. In addition, graphene has a low temperature dependence on carrier mobility due to its ballistic transport, so good usability in actual use is also anticipated. In this paper, we demonstrate a graphene Hall sensor made using conventional Si process technology.
2017-03-28
Technical Paper
2017-01-1630
Yiu Heng Cheung, Zhijia Yang, Richard Stobart
Abstract Since the first stop-start system introduced in 1983, more and more vehicles have been equipped with this kind of automatic engine control system. Recently, it was found that there is strong correlation between engine resting position and the subsequent engine start time. The utilization of the synchronization time working from a required engine stop position prior the engine start request was shown to reduce start times. Hence the position control of an engine during shutdown becomes more significant. A naturally aspirated engine was modelled using the GT-Suite modelling environment to facilitate the development of position controllers using Simulink ®. The use of respectively the throttle and a belt mounted motor generator to provide a control input was considered. Proportional-Integral-Differential (PID), sliding mode and deadbeat control strategies were each used in this study.
2017-03-28
Technical Paper
2017-01-1631
Weizhe Qian, Henry Zhang
Abstract Double Clutch Transmission system becomes more and more popular in vehicles because of the fuel saving performance, cost efficiency and comfortable feeling during gear change. To save fuel consumption and reduce CO2 emissions, pump can be driven by an electric motor for oil pressure on demand. This paper will introduce a technical solution for sensorless control of an electric pump motor used in a DCT system. Oil pressure control is fulfilled by a speed controller of the oil pump motor. Some critical control requirements for the pump motor are short and reliable start-up stage, stable and accurate speed control. This paper will elaborate on the difficulties of oil pump sensorless control, and how to solve these difficulties with minimum electronic hardware. Test results will be presented. In conclusion, the proposed sensorless control strategy can meet application requirements and meanwhile provide a cost-effective and motor parameters-independent control solution.
2017-03-28
Technical Paper
2017-01-1628
Atsushi Ito, Masahiro Kawano, Shohei Fujita
Abstract In gasoline direct injection (GDI) systems, various injection types are needed to reduce emissions and improve fuel consumption. This requires high-precision injection in the region in which the amount of injection is small. Achieving injection of a small amount of fuel using GDI solenoid injectors requires the use of the half-lift region. In this region, however, the variation in the injection amount tends to increase due to the variation in the lift behavior of the injectors, posing the problem of how to achieve high-precision injection. To reduce the variation, we analyzed the lift timing out of the injector current and voltage signal with the ECU in an attempt to adjust the amount of injection.
2017-03-28
Technical Paper
2017-01-1629
Jing Wang, John Michelini, Yan Wang, Michael H. Shelby
Abstract Time to torque (TTT) is a quantity used to measure the transient torque response of turbocharged engines. It is referred as the time duration from an idle-to-full step torque command to the time when 95% of maximum torque is achieved. In this work, we seek to control multiple engine actuators in a collaborative way such that the TTT is minimized. We pose the TTT minimization problem as an optimization problem by parameterizing each engine actuator’s transient trajectory as Fourier series, followed by minimizing proper cost function with the optimization of those Fourier coefficients. We first investigate the problem in CAE environment by constructing an optimization framework that integrates high-fidelity GT (Gamma Technology) POWER engine model and engine actuators’ Simulink model into ModeFrontier computation platform. We conduct simulation optimization study on two different turbocharged engines under this framework with evolutionary computation algorithms.
2017-03-28
Technical Paper
2017-01-1626
Tomas Poloni, Jianbo Lu
Abstract This paper proposes a method to make diagnostic/prognostic judgment about the health of a tire, in term of its wear, using existing on-board sensor signals. The approach focuses on using an estimate of the effective rolling radius (ERR) for individual tires as one of the main diagnostic/prognostic means and it determines if a tire has significant wear and how long it can be safely driven before tire rotation or tire replacement are required. The ERR is determined from the combination of wheel speed sensor (WSS), Global Positioning sensor (GPS), the other motion sensor signals, together with the radius kinematic model of a rolling tire. The ERR estimation fits the relevant signals to a linear model and utilizes the relationship revealed in the magic formula tire model. The ERR can then be related to multiple sources of uncertainties such as the tire inflation pressure, tire loading changes, and tire wear.
Viewing 241 to 270 of 109758