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2017-04-11
Technical Paper
2017-01-9176
Jitesh Shukla, A Grinspan, Jeyanthi subramanian
Lifting axles are auxiliary axles that provide increased load carrying capacity in heavy commercial vehicles. Lift axles give better fuel efficiency as well as reduced operational costs by means of increasing the load carrying capacity. These axles are raised when the vehicle is in unloaded condition, thus increasing the traction on remaining wheels and reducing the tire wear which in turn reduces the maintenance cost of the vehicle. Lifting height and force required to lift the whole mechanism are two main considerable factors to design the lifting axle mechanism. Current lifting mechanism in India has single tire with continuous axle. To maintain the draft angle of propeller shaft, continuous axle is unable to lift more after certain height and because of single tire, mechanism has less load carrying capacity up to 6T (Tons) and more tire wear found at turning time.
2017-04-11
Journal Article
2017-01-9175
Yitao Zhu, Makarand Datar, Kalyan Addepalli, Natalie Remisoski
Nowadays, the vehicle design is highly ruled by the increasing customer demands and expectations. In addition to ride comfort and vehicle handling, the Noise, Vibration and Harshness (NVH) behavior of the powertrain is also a critical factor that has a big impact on the customer experience. To evaluate the powertrain NVH characteristics, the NVH error states should be studied. A typical NVH event could be decoupled into 3 parts: source, path, and receiver. Take-off shudder, which evaluates the NVH severity level during vehicle take-off, is one of the most important NVH error states. The main sources of Front Wheel Drive (FWD) take-off shudder are the plunging Constant Velocity Joints (CVJ) on the left and right half shafts. This is because a plunging CVJ generates a third order plunging force with half shaft Revolution Per Minute (RPM), which is along the slip of the plunging CVJ.
2017-04-11
Journal Article
2017-01-9177
N. Obuli Karthikeyan, R. Dinesh Kumar, V. Srinivasa Chandra, Dr. Vela Murali
In the modern automotive sector, durability and reliability are the typically pronounced words. Customers are expecting a highly reliable product at low cost. Any product that fails within its useful life tends to lower the customer satisfaction as well as the reputation of the manufacturer. To eradicate this, all automotive components undergo stringent validation protocol in proving ground or lab testing. This project aims at creating an accelerated lab test methodology for steering gearbox bracket by simulating field failure. Potential failure causes were analyzed and road load data acquisition(RLDA) carried out at customer site as well as Proving Ground(PG) to understand the severity of fatigue damage. To simulate the field failure, lab test facility was developed by reproducing similar boundary conditions as in vehicle. Based on cumulative damage analysis, customized lab test sequence was developed and field failure was simulated in the existing design samples.
2017-04-11
Journal Article
2017-01-9178
Arash E. Risseh, Hans-Peter Nee, Olof Erlandsson, Klas Brinkfeldt, Arnaud Contet, Fabian Frobenius lng, Gerd Gaiser, Ali Saramat, Thomas Skare, Simon Nee, Jan Dellrud
The European Union's 2020 target aims to be producing 20 % of its energy from renewable sources by 2020, to achieve a 20 % reduction in greenhouse gas emissions and a 20 % improvement in energy efficiency compared to 1990 levels. To reach these goals, the energy consumption has to decrease which results in reduction of the emissions. The transport sector is the second largest energy consumer in the EU, responsible for 25 % of the emissions of greenhouse gases caused by the low efficiency (<40 %) of combustion engines. Much work has been done to improve that efficiency but there is still a large amount of fuel energy converts to heat and escapes to the ambient atmosphere through the exhaust system. Taking advantage of thermoelectricity, the heat can be recovered, improving the fuel economy.
2017-03-28
Technical Paper
2017-01-0894
Nishant Singh
Improving fuel economy has been a key focus across automotive and truck industry for several years if not decades. In heavy duty commercial vehicles, the benefits from small gains in fuel economy lead to significant savings for fleets as well as owners and operators. Additionally, the regulations require vehicles to meet certain GHG levels which closely translate to vehicle fuel economy. For current state of the art FE technologies, incremental gains are so small that they are hard to measure on an actual vehicle. Engineers are challenged with high level of variability to make informed decisions. In such cases, highly controlled tests on Engine and Powertrain dynos are used, however, there is an associated variability even with these tests due factors such as part to part differences, fuel blends and quality, dyno control capabilities and so on.
2017-03-28
Technical Paper
2017-01-0428
Tianqi Lv, Yan Wang, Xingxing Feng, Yunqing Zhang
Abstract Steering returnability is an important index for evaluating vehicle handling performance. A systematic method is presented in this paper to reduce the high yaw rate residue and the steering response time for a light duty truck in the steering return test. The vehicle multibody model is established in ADAMS, which takes into consideration of the frictional loss torque and hydraulically assisted steering property in the steering mechanism, since the friction, which exists in steering column, spherical joint, steering universal joint, and steering gear, plays an important role in vehicle returnability performance. The accuracy of the vehicle model is validated by road test and the key parameters are determined by executing the sensitivity analysis, which shows the effect of each design parameter upon returnability performance.
2017-03-28
Technical Paper
2017-01-0431
Xianyao Ping, Gangfeng Tan, Benlong Liu, Shengguang Xiong, Yuyang Cao
Abstract The heavy-duty vehicles have large transportation capacity. Gross mass and center of gravity position of the heavy-duty vehicles vary with the cargo mass and the driving condition, which affect driving safety and handling stability. Gross mass and center of gravity position of the vehicles are usually measured on fixed test platform, and the vehicles are stationary or pass the platform slowly in the measurement process. Most dynamic weighing system could not measure the center of gravity position of the vehicles. On-board mass and center of gravity of motor vehicles measurement system mainly based on the tire pressure information could measure gross mass and center of gravity position accurately in the driving process. The measurement errors of the sensors are effectively decreased by filtering collected sensor data. The relationship between the tire pressure and the tire load is built when the vehicle is stationary.
2017-03-28
Technical Paper
2017-01-0957
Ian Smith, Thomas Briggs, Christopher Sharp, Cynthia Webb
Abstract It is projected that even when the entire on-road fleet of heavy-duty vehicles operating in California is compliant with 2010 emission standards of 0.20 g/bhp-hr, the National Ambient Air Quality Standards (NAAQS) requirements for ambient ozone will not be met. It is expected that further reductions in NOX emissions from the heavy-duty fleet will be required to achieve compliance with the ambient ozone requirement. To study the feasibility of further reductions, the California Air Resources Board (CARB) funded a research program to demonstrate the potential to reach 0.02 g/bhp-hr NOX emissions. This paper details the work executed to achieve this goal on the heavy-duty Federal Test Procedure (FTP) with a heavy-duty natural gas engine equipped with a three-way catalyst. A Cummins ISX-12G natural gas engine was modified and coupled with an advanced catalyst system.
2017-03-28
Technical Paper
2017-01-0455
Harshad Hatekar, Baskar Anthonysamy, V. Saishanker, Lakshmi Pavuluri, Gurdeep Singh Pahwa
Abstract Structural elastomer components like bushes, engine mounts are required to meet stringent and contrasting requirements of being soft for better NVH and also be durable at different loading conditions and different road conditions. Silent block bushes are such components where the loading in radial direction of bushes are high to ensure the durability of bushes at high loads, but has to be soft on torsion to ensure good NVH. These requirements present with unique challenge to optimize the leaf spring bush design, stiffness and material characteristics of the rubber. Traditionally, bushes with varying degree of stiffness are selected, manufactured and tested on vehicle and the best one is chosen depending on the requirements. However, this approach is costly, time consuming and iterative. In this study, the stiffness targets required for the bush were analysed using static and dynamic load cases using virtual simulation (MSC.ADAMS).
2017-03-28
Technical Paper
2017-01-0890
Yoichiro Nakamura, Masahisa Horikoshi, Yasunori TAKEI, Takahiro Onishi, Yasuhiro Murakami, Chip Hewette
Heavy duty vehicles take a large role in providing global logistics. It is required to have both high durability and reduced CO2 from the viewpoint of global environment conservation. Therefore lubricating oils for transmission and axle/differential gear box are required to have higher durability and longer drain interval performance.  However, it is necessary that the gear oil maintain suitable friction performance for the synchronizers of the transmission. Furthermore, the maintainability and running costs of heavy duty vehicles is very important. Regarding the gear oil needed for such good performance, both transmission and axle must have good cost-performance balance.  The development of gear oil additives for high reliability gear oil must consider the available base oils in various regions as the additive is a global product.
2017-03-28
Technical Paper
2017-01-1400
Keyu Qian, Gangfeng Tan, Renjie Zhou, Binyu Mei, Wanyang XIA
Abstract Downhill mountain roads are the accident prone sections because of their complexity and variety. Drivers rely more on driving experience and it is very easy to cause traffic accidents due to the negligence or the judgment failure. Traditional active safety systems, such as ABS, having subjecting to the driver's visual feedback, can’t fully guarantee the downhill driving safety in complex terrain environments. To enhance the safety of vehicles in the downhill, this study combines the characteristics of vehicle dynamics and the geographic information. Thus, through which the drivers could obtain the safety speed specified for his/her vehicle in the given downhill terrains and operate in advance to reduce traffic accidents due to driver's judgment failure and avoid the brake overheating and enhance the safety of vehicles in the downhill.
2017-03-28
Technical Paper
2017-01-0479
Soichi Hareyama, Ken-ichi Manabe, Makoto Nakashima, Takayuki Shimodaira, Akio Hoshi
Abstract This investigation describes a method for estimating the absolute lock effect in bolted joint. Observation results of loosening phenomenon in industrial vehicle are analyzed for the linear relation by the proposed regression formula. Based on the relation, in early stages of the development test, the rate of clamping force decrease can be estimated accurately after prolonged operation by measuring the clamping force behavior. The tendency to decrease is observed about the depression type and working load type loosening. For evaluation design bases, the residual clamping force estimation chart is established. The L-N (Loosening Lifetime - Number of Cycles to Loosening N) diagram is proposed for the loosening lifetime prediction for working load type loosening also. Using the loosening damage (cumulative decrease of clamping force) and L-N diagram, the lifetime to loosening failure can be predicted accurately for the locking device and method as an absolute evaluation.
2017-03-28
Technical Paper
2017-01-0914
Mengchao Zhang
Since diesel engines have higher thermal efficiency, larger power and better fuel economy than gasoline engines, diesel engines are widely used in vehicle, construction machinery and agricultural machinery. However, they emit more hazardous pollutants than gasoline engines, especially particulate emission, which has negative impact on human health and environment quality. In order to meet future increasingly stringent regulations for particulate emission, exhaust gas after-treatment technologies of diesel engines are essential. Particulate emissions from a heavy-duty diesel engine which meets the China national V emission regulation were studied, and the engine was equipped with/without diesel oxidation catalyst (DOC), catalyzed diesel particulate filter (CDPF) and selective catalytic reduction (SCR). The fuel used in this article is ultra low sulfur diesel fuel whose sulfur content is less than 10 ppm.
2017-03-28
Technical Paper
2017-01-0694
Tae Joong Wang, Jong Yoon Lee, Seung Kwon Hwang, Ja Yun Cho, Jeong Keun Park, Woong Gun Lee, Tae Sub Kim, Sang Won Jeong, Tae Kuk Kim
Abstract Doosan Infracore Corporation has developed the combustion system of a brand-new DX12 heavy-duty diesel engine equipped for 38 ~ 50 tonnage excavators and 4.2 ~ 4.5 m3 bucket-size wheel loaders which are mainly targeted to emerging countries. A variety of advanced combustion technologies were incorporated in the design of the DX12 engine to meet Tier3 emission legislation even with a mechanically controlled fuel injection equipment while ensuring around 2 % improvement in fuel consumption as well as over 8 % increase in rated power than its Tier2 predecessor. Mechanical-type diesel engine has a couple of significant advantages especially in terms of cost and maintenance compared to electronic-type counterpart. In addition, mechanical fuel system is better able to tolerate a low fuel quality which is potentially possible in emerging countries.
2017-03-28
Journal Article
2017-01-0578
Pinaki Pal, Daniel Probst, Yuanjiang Pei, Yu Zhang, Michael Traver, David Cleary, Sibendu Som
Abstract Fuels in the gasoline auto-ignition range (Research Octane Number (RON) > 60) have been demonstrated to be effective alternatives to diesel fuel in compression ignition engines. Such fuels allow more time for mixing with oxygen before combustion starts, owing to longer ignition delay. Moreover, by controlling fuel injection timing, it can be ensured that the in-cylinder mixture is “premixed enough” before combustion occurs to prevent soot formation while remaining “sufficiently inhomogeneous” in order to avoid excessive heat release rates. Gasoline compression ignition (GCI) has the potential to offer diesel-like efficiency at a lower cost and can be achieved with fuels such as low-octane straight run gasoline which require significantly less processing in the refinery compared to today’s fuels.
2017-03-28
Technical Paper
2017-01-1000
Jong Lee, Yu Zhang, Tom Tzanetakis, Michael Traver, Melanie Moses-DeBusk, John Storey, William Partridge, Michael Lance
With higher volatility and longer ignition delay characteristics than typical diesel fuel, low cetane naphtha fuel has been shown to promote partially premixed combustion and produce lower soot for improved fuel economy. In this study, emission performance of low cetane, low octane naphtha (CN 35, RON 60) as a drop-in fuel was examined on a MY13 Cummins ISX15 6-cylinder heavy-duty on-highway truck engine and aftertreatment system. Using the production hardware and development calibrations, both the engine-out and tailpipe emissions of naphtha and ultra-low sulfur diesel (ULSD) fuels were examined during the EPA’s heavy-duty emission testing cycles. Without any modification to the calibrations, the tailpipe emissions were comparable when using naphtha or ULSD on the heavy duty Federal Test Procedure (FTP) and ramped modal cycle (RMC) test cycles.
2017-03-28
Technical Paper
2017-01-1208
Kristin R. Cooney
Abstract This paper will discuss a compliance demonstration methodology for UN38.3, an international regulation which includes a series of tests that, when successfully met, ensure that lithium metal and lithium ion batteries can be safely transported. Many battery safety regulations, such as FMVSS and ECE, include post-crash criteria that are clearly defined. UN38.3 is unique in that the severity of the tests drove changes to battery design and function. Another unique aspect of UN38.3 is that the regulatory language can lead to different interpretations on how to run the tests and apply pass/fail criteria; there is enough ambiguity that the tests could be run very differently yet all meet the actual wording of the regulation. A process was created detailing exactly how to run the tests to improve consistency among test engineers. As part of this exercise, several tools were created which assist in generating a test plan that complies with the UN38.3 regulation.
2017-03-28
Technical Paper
2017-01-1420
Kirsten White, Raymond Merala
Abstract This study presents a method to characterize the accuracy and precision of video-acceleration-position (VAP) devices, and presents results from testing of one such vehicle camera (“dashcam”) with global positioning system (GPS) used by taxi companies nationwide. Tests were performed in which vehicle kinematic data were recorded in a variety of real world conditions simultaneously by the VAP device, accelerometers, and a proven GPS-based speed sensing and data acquisition system. Data from the VAP device was compared to data collected by the reference instruments to assess timing, precision, and accuracy of reported parameters. Still images from the VAP video recording were compared with three dimensional laser scan data in order to analyze field of view. Several case studies are discussed, and some guidelines and cautions are provided for use of VAP data in accident reconstruction applications.
2017-03-28
Technical Paper
2017-01-1417
Enrique Bonugli, Richard Watson, Mark Freund, Jeffrey Wirth
Abstract This paper reports on seventy additional tests conducted using a mechanical device described by Bonugli et al. [4]. The method utilized quasi-static loading of bumper systems and other vehicle components to measure their force-deflection properties. Corridors on the force-deflection plots, for various vehicle combinations, were determined in order to define the system stiffness of the combined vehicle components. Loading path and peak force measurements can then be used to evaluate the impact severity for low speed collisions in terms of delta-v and acceleration. The additional tests refine the stiffness corridors, previously published, which cover a wide range of vehicle types and impact configurations. The compression phase of a low speed collision can be modeled as a spring that is defined by the force-deflection corridors. This is followed by a linear rebound phase based on published restitution values [1,5].
2017-03-28
Technical Paper
2017-01-1419
Smruti Panigrahi, Jianbo Lu, Sanghyun Hong
Abstract Characterizing or reconstructing incidents ranging from light to heavy crashes is one of the enablers for mobility solutions for fleet management, car-sharing, ride-hailing, insurance etc. While crashes involving airbag deployment are noticeable, light crashes without airbag deployment can be hidden and most drivers do not report these incidents. In this paper, we are using vehicle responses together with a dynamics model to trace back if abnormal forces have been applied to a vehicle so as to detect light crashes. The crash location around the perimeter of the vehicle, the direction of the crash force, and the severity of the crashes are all determined in real-time based on on-board sensor measurements which has further application in accident reconstruction. All of this information will be integrated to a feature called “Incident Report”, which enable reporting of minor accidents to the relevant entities such as insurance agencies, fleet managements, etc.
2017-03-28
Technical Paper
2017-01-1426
Wesley D. Grimes, Thomas H. Vadnais, Gregory A. Wilcoxson
Abstract The time/distance relationship for a heavy truck accelerating from a stop is often needed to accurately assess the events leading up to a collision. Several series of tests were conducted to document the low speed acceleration performance of a 2016 Freightliner Cascadia truck tractor equipped with a 12-speed automated manual transmission in Auto Mode. Unlike tests in previous papers, the driver never manually shifted gears. These tests included three trailer load configurations and two different acceleration rates. Data were gathered with both a VBOX and with the Detroit Diesel Diagnostic Link (DDDL) software.
2017-03-28
Technical Paper
2017-01-1341
Alok Kumar, Sandeep Sharma
Abstract Public conveyance such as a bus is a major contributor to socio - economic development of any geography. The international market for passenger bus needed to be made viable in terms of passenger comfort, minimum operational costs of the fleet by reduced fuel consumption through light weighting and yet robust enough to meet stringent safety requirements. Optimized design of bus body superstructure plays vital role in overall performance and safety, which necessitates to evaluate bus structure accurately during initial phase of design. This paper presents a robust methodology in numerical simulation for enhancing the structural characteristics of a bus body with simultaneous reduction in the weight by multi-material optimization while supplemented with sensitivity and robustness analysis. This approach ensures significant reduction in vehicle curb weight with promising design stiffness.
2017-03-28
Technical Paper
2017-01-1538
Jiaye Gan, Longxian Li, Gecheng Zha, Craig Czlapinski
Abstract This paper conducts numerical simulation and wind tunnel testing to demonstrate the passive flow control jet boat tail (JBT) drag reduction technique for a heavy duty truck rear view mirror. The JBT passive flow control technique is to introduce a flow jet by opening an inlet in the front of a bluff body, accelerate the jet via a converging duct and eject the jet at an angle toward the center of the base surface. The high speed jet flow entrains the free stream flow to energize the base flow, increase the base pressure, reduces the wake size, and thus reduce the drag. A baseline heavy duty truck rear view mirror is used as reference. The mirror is then redesigned to include the JBT feature without violating any of the variable mirror position geometric constraints and internal control system volume requirement. The wind tunnel testing was conducted at various flow speed and yaw angles.
2017-03-28
Technical Paper
2017-01-1531
Keiichi Taniguchi, Akiyoshi Shibata, Mikako Murakami, Munehiko Oshima
Abstract This paper describes a study of drag reduction devices for production pick-up trucks with a body-on-frame structure using full-scale wind tunnel testing and Computational Fluid Dynamics (CFD) simulations. First, the flow structure around a pick-up truck was investigated and studied, focusing in particular on the flow structure between the cabin and tailgate. It was found that the flow structure around the tailgate was closely related to aerodynamic drag. A low drag flow structure was found by flow analysis, and the separation angle at the roof end was identified as being important to achieve the flow structure. While proceeding with the development of a new production model, a technical issue of the flow structure involving sensitivity to the vehicle velocity was identified in connection with optimization of the roof end shape. (1)A tailgate spoiler was examined for solving this issue.
2017-03-28
Technical Paper
2017-01-1579
Liang-kuang Chen, Chien-An Chen
Abstract The development of an integrated controller for a 4WS/4WD electric bus is investigated. The front wheel steering angle is assumed to be controlled by the human driver. The vehicle is controlled by the rear wheel steering and the yaw moment that can be generated by the differential torque/brake control on each wheel. The high speed cornering is used as the testing scenario to validate the designed controller. Due to the highly nonlinear and the multiple-input and multiple-output nature, the control design is separated into different stages using the hierarchical layer control concept. The longitudinal speed is controlled using a PI controller together with a rule-based speed modification. The other two control inputs, namely the rear wheel steering and the DYC moment, are then designed using the state-dependent Riccati equation method. The designed controllers are evaluated using computer simulations first, and the simulations showed promising results.
2017-03-28
Technical Paper
2017-01-1575
Andrei Keller, Sergei Aliukov, Vladislav Anchukov
Abstract Trucks are one of the most common modes of transport and they are operated in various road conditions. As a rule, all-wheel drive trucks are equipped with special systems and mechanisms to improve their off-road capability and overall efficiency. The usage of blocked mechanisms for power distribution is one of the most popular and effective ways to improve the off-road vehicle performance. However, the lock of differential may adversely affect the stability and control of vehicle because of the unobvious redistribution of reactions acting on wheels, which consequently leads to poor performance and safety properties. Problems of rational distribution of power in transmissions of all-wheel drive vehicles, as well as research in the field of improving directional stability and active safety systems are among the priorities in modern automotive industry.
2017-03-28
Technical Paper
2017-01-0846
Raul Payri, Gabriela Bracho, Pedro Marti-Aldaravi, Alberto Viera
In the present work a constant-pressure flow facility able to reach 15 MPa ambient pressure and 1000 K ambient temperature has been employed to carry out experimental studies of the combustion process at Diesel engine like conditions. The objective is to study the effect of orifice diameter on combustion parameters as lift-off length, ignition delay and flame penetration, assessing if the processing methodologies used for a reference nozzle are suitable in heavy duty applications. Accordingly, three orifice diameter were studied: a spray B nozzle, with a nominal diameter of 90 μm, and two heavy duty application nozzles (diameter of 194 μm and 228 μm respectively). Results showed that nozzle size has a substantial impact on the ignition event, affecting the premixed phase of the combustion and the ignition location.
2017-03-28
Technical Paper
2017-01-1333
Sasikumar P, C. Sujatha, Chinnaraj K.
Abstract In commercial vehicles, exhaust system is normally mounted on frame side members (FSM) using hanger brackets. These exhaust system hanger brackets are tested either as part of full vehicle durability testing or as a subsystem in a rig testing. During initial phases of product development cycle, the hanger brackets are validated for their durability in rig level testing using time domain signals acquired from mule vehicle. These signals are then used in uni-axial, bi-axial or tri-axial rig facilities based on their severity and the availability of test rigs. This paper depicts the simulation method employed to replicate the bi-directional rig testing through modal transient analysis. Finite Element Method (FEM) is applied for numerical analysis of exhaust system assembly using MSC/Nastran software with the inclusion of rubber isolator modeling, meshing guidelines etc. Finite Element Analysis (FEA) results are in good agreement with rig level test results.
2017-03-28
Technical Paper
2017-01-1495
Srinivas Kurna, Ruchik Tank, Krishna Srikanth Achanta
1. Abstract At the time of invention of road coaches, the vehicle consisted only of an axle with wheels and a body attached. Smooth roads were built for a better ride comfort however they were not consistent. The road coaches were too bumpy and uncomfortable for the passenger along with the driver who was not able to control the vehicle. That's why the engineers had to shift their attention to the suspension system for a better ride comfort and handling. The technology has advanced with time so as the suspension system. Rubber ended type leaf spring is one of the suspension system types available in the industry. The main function of a suspension in order of importance is as below: 1 Acts as a cushioning device ensuring the comfort of the driver and passengers;2 Maximizes the contact between the tires and the road surface to provide steering stability with good handling;3 Protects the vehicle itself and any cargo or luggage from damage and wear.
2017-03-28
Technical Paper
2017-01-0521
Richard Merrett, John Murray, Doug Kolak
Abstract The development of experimental ORC systems is an extremely complex, time consuming and costly task. Running a range of experiments on a number of different component configurations may be prohibitively expensive and subject to equipment issues and failures. Yet ORC systems offer significant potential for automotive manufacturers to improve vehicle efficiency, reduce fuel consumption and vehicle emissions; the technology is particularly relevant for those involved in the design and/or manufacture of heavy duty trucks. This paper is focused on the validation of a computational ORC system simulation tool against a number of SAE published test results based on the European Stationary Cycle. Such studies on industry standard systems are essential in order to help promote confidence in a virtual prototype approach.
Viewing 1 to 30 of 7529