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Technical Paper

The Prediction for Adjustable Ability of Electric Vehicle Aggregator Based on Deep-Belief-Network

2023-04-11
2023-01-0062
In recent years, one of the keys to achieving energy conservation and emission reduction and practicing sustainable development strategies is the wide-area access of large-scale electric vehicles. The charging behavior of large-scale electric vehicles has brought great challenges to the load management and adjustment capacity determination of the power system. Therefore, the prediction of adjustable ability of electric vehicle aggregator based on deep-belief-network is proposed in this paper. First of all, this paper selects the indicators related to the load of the electric bus station: including the arrival time, departure time, and daily mileage of the electric vehicle, from which the SOC variation trend and accurate charging demand of the single electric vehicle are obtained.
Technical Paper

PSD Profiles for Dynamic and Durability Tests of Military Off-Road Vehicle Racks

2023-04-11
2023-01-0107
In a military off-road vehicle, generally designed to operate in an aggressive operating environment, the typical comfort requirements for trucks and passenger cars are revised for robustness, safety and security. An example is the cabin space optimisation to provide easy access to many types of equipment required on-board. In this field, racks hung to the cabin chassis are generally used to support several electronic systems, like radios. The dynamic loads on a rack can reach high values in the operative conditions of a military vehicle. Rack failures should be prevented for the safety of driver, crew and load and the successful execution of a mission. Therefore, dynamic and durability tests of these components, including the fixtures to the vehicle, are required.
Technical Paper

Multi-Objective Optimization of the Fuel Cell Hybrid Electric Powertrain for a Class 8 Heavy-Duty Truck

2023-04-11
2023-01-0473
To decarbonize heavy-duty vehicles solely through electrification with batteries is challenging as large batteries are required for a meaningful range, severely impacting payload. Employment of hybrid electric powertrains where fuel cells are integrated with batteries can deliver increased range and payload. However, the energy balance between the fuel cell and the battery needs to be analyzed to optimize the sizing of the powertrain components. This study has performed a multi-objective optimization using genetic algorithm to obtain the optimum range and hydrogen consumption for a DAF 44 tons heavy-duty truck. The proposed truck powertrain has been numerically modelled in AVL CRUISE M software. The electric drive from Involution Technologies Ltd and Bramble Energy Ltd’s printed circuit board fuel cell (PCBFC) are used in the model.
Technical Paper

Design of Drive Cycle for Electric Powertrain Testing

2023-04-11
2023-01-0482
Drive cycles have been the official way to create standardized comparisons of fuel economy and emission levels between vehicles. Since the 1970s these have evolved to be more representative of real-world driving, with today’s standard being the World Harmonized Light Vehicle Testing Procedure. The performance of battery electric vehicles which consist of electric drives, battery, regenerative braking and their management systems may differ when compared to that of vehicles powered by conventional internal combustion engines. However, drive cycles used for evaluating the performance of vehicles, were originally developed for conventional powered vehicles. Moreover, the kinematic parameters that can distinguish the real-world performance of the differently powered vehicles are not fully known. This work aims to investigate the difference between vehicles powered by pure internal combustion engine, electric hybrid and pure electric drive.
Technical Paper

Shifting Control of 4MC-4AMT Propulsion System on Pure Electric Heavy-Duty Commercial Vehicle

2023-04-11
2023-01-0542
For the shifting process of the centralized central drive four motor-4AMT(4MC-4AMT) propulsion system applied on the pure electric heavy truck, there were several methodologies to fulfill it, such as torque control method, speed control method, free-speed hybrid control method and torque-speed hybrid control method, where the torque control method and torque-speed hybrid control method were applied on 4MC-4AMT. Through the simulation and test, it was found that the shifting process of torque-speed hybrid control method was much quicker than torque control one and shift smoothness was also acceptable with the same gear selection and shifting actuators.
Technical Paper

Hierarchical Control Strategy of Predictive Energy Management for Hybrid Commercial Vehicle Based on ADAS Map

2023-04-11
2023-01-0543
Considering the change of vehicle future power demand in the process of energy distribution can improve the fuel saving effect of hybrid system. However, current studies are mostly based on historical information to predict the future power demand, where it is difficult to guarantee the accuracy of prediction. To tackle this problem, this paper combines hybrid energy management with predictive cruise control, proposing a hierarchical control strategy of predictive energy management (PEM) that includes two layers of algorithms for speed planning and energy distribution. In the interest of decreasing the energy consumed by power components and ensuring transportation timeliness, the upper-level introduces a predictive cruise control algorithm while considering vehicle weight and road slope, planning the future vehicle speed during long-distance driving.
Technical Paper

Analysis and Redesign of Connection Part in Cargo Truck Chassis for Fatigue Durability Performance

2023-04-11
2023-01-0599
With the growing prosperity of the long-distance freight and urban logistics industry, the demand for cargo trucks is gradually increasing. The connecting bracket is the critical connecting part of the truck chassis, which bears the load transmitted by the road excitation and reduces the damage to the frame caused by the load. However, the occurrence of rough road conditions is inevitable in heavy-duty transportation. In this paper, road durability tests and fatigue life analysis are carried out on the original structure to ensure the safety of the vehicle. Based on the known boundary and load constraints, a lightweight and high-performance structure is obtained through size optimization, as the original structure cannot meet the performance requirements. Firstly, the road test was conducted on the truck where the original bracket structure is located.
Technical Paper

Road Anomaly Detection and Localization for Connected Vehicle Applications

2023-04-11
2023-01-0719
Road anomalies pose significant challenges for on-road safety, ride comfort, and fuel economy. The recent advancement of Connected Vehicle technology has made it feasible to overcome this challenge by sharing the detected road hazards information with other vehicles and entities. However, localization accuracies of the detected road hazards are often very low due to noisy detection results and limited GPS sensor performances. In this paper, a cloud based data management system with in-vehicle and on-cloud data processing modules is presented for road hazards detection and localization. Stereo camera and a consumer-grade GPS sensor on a testing vehicle are used to detect road anomaly information, e.g., type, size, and location, where a novel in-vehicle data processing module is implemented based on Kalman Filter and Phase Adjustment.
Technical Paper

New Controller Evaluation Techniques for Autonomously Driven Heavy-Duty Convoys

2023-04-11
2023-01-0688
Platooning vehicles present novel pathways to saving fuel during transportation. With the rise of autonomous solutions, platooning becomes an increasingly apparent sector requiring the application of this new technology. Platooning vehicles travel together intending to reduce aerodynamic resistance during operation. Drafting allows following vehicles to increase fuel economy and save money on refueling, whether that be at the pump or at a charging station. However, autonomous solutions are still in infancy, and controller evaluation is an exciting challenge proposed to researchers. This work brings forth a new application of an emissions quantification metric called vehicle-specific power (VSP). Rather than utilize its emissions investigative benefits, the present work applies VSP to heterogeneous Class 8 Heavy-Duty truck platoons as a means of evaluating the efficacy of Cooperative Adaptive Cruise Control (CACC).
Technical Paper

The Influence of the Material Construction of Leatherette in Squeak Noise Control

2023-04-11
2023-01-0075
PVC (polyvinylchloride) synthetic leather or called leatherette is being widely used for automotive interior applications for seat cover, gear boot, gap hider, steering wheel and roof liner due to their leather like feel and texture, flexibility, sewability, affordability, and wide design freedom. However, the leatherette construction such as top coating, backing fabric and fabric weaving pattern plays a critical role in the finished leatherette performance for the specific application. This study provides the influence of different coating material and different backing fabric in squeak behavior of gear boot PVC leatherette. The squeak behavior was studied by stick slip test as per automotive engineering requirements, and the response of these coating and fabric surface was measured in the form of Risk Priority Number (RPN).
Technical Paper

Characterization of Vertical Dynamics of a Multi-Purpose Tractor with Static and Dynamic Experimental Tests

2023-04-11
2023-01-0177
Multi-purpose agricultural tractors are vehicles that are usually used in rough paths and on off-road situations characterized by strong slope variations. The main feature of this kind of vehicles is the stability in working conditions to avoid overturning while it is on duty. This characteristic is given by the interaction between the suspension system and the vehicle frame. Due to the limited size of this kind of vehicle, the stability feature could be given by chassis deformation or using a two-piece frame connected by a spherical joint. This paper presents the validation of a numerical lumped-parameters model able to reproduce the vertical dynamics of a multi-purpose tractor featured by a yielding chassis. The unknown model parameters have been estimated firstly with static tests to study the vertical tire and suspension stiffnesses. The dynamic tests using a four-post-test rig have been performed to tune the unknown dynamic parameters.
Technical Paper

A Study on Estimation Tool of Occupant Injury Risk for Deriving Integrated Safety Scenarios

2023-04-11
2023-01-0652
‘Active safety systems’ are actively being developed to prevent collisions. The integration of ‘active safety systems’ and traditional ‘passive safety systems’ such as seatbelt and airbags is an important issue. The ‘Integrated safety’ performance is that comprehensively controls the performance of ‘active’ and ‘passive’ safety systems to reduce occupant injuries. To develop ‘integrated safety’ performance, it is important to develop crash scenarios for autonomous vehicles. This study is about the development of ‘Estimation Tool of Occupant Injury Risk’ for deriving risk integrated safety scenarios focused on occupant injury. The results of random traffic simulation using ‘Virtual Prototype’ were used to select parameters, and ‘MADYMO Equivalent Simplified Vehicle Crash Analysis Model’ was used to derive F-D characteristics for each vehicle collision condition.
Technical Paper

Comparing the Performance of Different Heavy Duty Platooning Control Strategies

2023-04-11
2023-01-0895
Platooning is a promising technology which can mitigate greenhouse gas impacts and reduce transportation energy consumption. Platooning is a coordinated driving strategy where trucks align themselves in order to realize aerodynamic benefits to reduce required motive force. The aerodynamic benefit is seen as either a “pull” effect experienced by the following vehicles or a “push” effect experienced by the leader. The energy savings magnitude increases nonlinearly as headway (following distance) is reduced [1]. In efforts to maximize energy savings, cooperative adaptive cruise control (CACC) is utilized to maintain relatively short headways. However, when platooning is attempted in the real world, small transient accelerations caused by imperfect control result in observed energy savings being less than expected values. This study analyzes the performance of a recently developed nonlinear model predictive control (NMPC) platooning strategy over challenging terrain.
Technical Paper

Commercial Vehicle – Development and Validation of Vehicle Dynamics Model to aid in Handling Evaluation

2023-04-11
2023-01-0905
When commercial vehicles have less than ideal lateral dynamics traveling at high speeds, those dynamics can sometimes be a significant factor in serious and fatal accidents that occur. The primary goal of this study was to create a validated vehicle dynamics model to aid in handling evaluations and a validated model that can play an important role in accurately predicting the movement of the vehicle in limit conditions. The model is used to simulate the effect on roll gradient by altering spring stiffnesses and adding a rear stabilizer for a class 6 or class 7 commercial vehicle (CV). Outputs from 4-post Kinematics & Compliance (K&C) tests of a prototype vehicle were used to model the suspension system. The tire model was developed in collaboration with Calspan [1] using physical tire testing. The vehicle masses, inertias and stiffnesses were modelled using IPG TruckMaker for Simulink (TM4SL) [2].
Technical Paper

Light Commercial Vehicle ADAS-Oriented Modelling: An Optimization-Based Conversion Tool from Multibody to Real-Time Vehicle Dynamics Model

2023-04-11
2023-01-0908
In the last few years, the number of Advanced Driver Assistance Systems (ADAS) on road vehicles has been increased with the aim of dramatically reducing road accidents. Therefore, the OEMs need to integrate and test these systems, to comply with the safety regulations. To lower the development cost, instead of experimental testing, many virtual simulation scenarios need to be tested for ADAS validation. The classic multibody vehicle approach, normally used to design and optimize vehicle dynamics performance, is not always suitable to cope with these new tasks; therefore, real-time lumped-parameter vehicle models implementation becomes more and more necessary. This paper aims at providing a methodology to convert experimentally validated light commercial vehicles (LCV) multibody models (MBM) into real-time lumped-parameter models (RTM).
Technical Paper

Interconnected Roll Stability Control System for Semitrucks with Double Trailers

2023-04-11
2023-01-0906
This paper provides a simulation analysis of a novel interconnected roll stability control (RSC) system for improving the roll stability of semitrucks with double trailers. Different from conventional RSC systems where each trailer’s RSC module operates independently, the studied interconnected RSC system allows the two trailers’ RSC systems to communicate with each other. As such, if one trailer’s RSC activates, the other one is also activated to assist in further scrubbing speed or intervening sooner. Simulations are performed using a multi-body vehicle dynamics model that is developed in TruckSim® and coupled with the RSC model established in Simulink®. The dynamic model is validated using track test data. The simulation results for a ramp steer maneuver (RSM) and sine-with-dwell (SWD) maneuver indicate that the proposed RSC system reduces lateral acceleration and rollover index for both trailers, decreasing the likelihood of wheel tip-up and vehicle rollover.
Technical Paper

Optimum design of a Tractor hydraulics system by innovative material development and Correlation with physical testing

2023-04-11
2023-01-0877
The tractor usage is growing in the world due to derivative of rural economy and farming process. It needed wide range of implements based on the applications of the customer. The tractor plays a major role in Agricultural and Construction applications. In a tractor, hydraulic system is act as a heart of the vehicle which controls the draft and position of the implement. Hydraulic system consists of Powertrain assembly, 3-point linkage and DC sensing assembly. The design of hydraulic powertrain assembly is challenging because the loads acting on the system varies based on the type of implement, type of crop, stage of farming and soil conditions etc., Hydraulic powertrain assembly is designed based on standards like IS 12207-2019 which regulates the test methods for the system based on the lift capacity of the tractor. In this paper, virtual simulation has been established to optimize the design and perform the test correlation.
Technical Paper

Light Weight Composite Structure Approach of Automotive Soft Top Construction

2023-04-11
2023-01-0876
In an off-road vehicle, Vehicle Structure plays a major role in passenger safety, Aesthetics, Durability, through a validated construction of canopy structure. This structure is to maintain the shape of the vehicle and to support various loads acting on the vehicle. In present market a safe, Durable, Robust, Waterproof, Noise less, Light weight and cost-effective off-road vehicle will always be a delight for any customer. However, the current conventional way of Soft top vehicle structure use metal brackets and formed sheet parts to create a structure to retain the canopy shape in place. These conventional structures are often heavier and would have many demerits such as heavy weight, Corrosion, Risk of canopy tear due to metallic structure edges and inappropriate draining, water management. Considering this we replaced the heavy metal brackets in to blow molded plastic parts.
Technical Paper

Development of Bearing with Multilayer Bi-Sb Overlay for Automotive Engines

2023-04-11
2023-01-0872
In recent years, the removal of lead (Pb), which is an environmentally hazardous material often used in bearings for automotive engines, has been continuously promoted. Bismuth (Bi) is attracting attention as a substitute for lead, and it is currently being used mainly for passenger cars and trucks as a lead replacement. However, lead has not been replaced for motorcycles where the bearings are exposed to high temperatures at high rotation speeds, and trucks and generators where high loading capacity, long lifetime and good corrosion resistance are required. It has been difficult to achieve both high load and corrosion resistant for a bearing overlay material. The purpose of this development is to improve the corrosion resistance and fatigue resistance of bismuth overlay by developing a bismuth- antimony alloy overlay in which antimony (Sb) is added to the bismuth matrix.
Technical Paper

Experimental Investigation on Rolling Resistance and Temperature of the Heavy-Duty Vehicle Tires

2023-04-11
2023-01-0754
Tire rolling resistance and temperature are the main parameters for the design and driving of the heavy-duty tires due to their effects on fuel economy and safety. In this paper, the influence of many factors on the tire rollingresistance and temperature is studied, including speed, inflation pressure and normal load; the relationship between rolling resistance properties and temperature of heavy tires is studied based on several experiments to explore the physical mechanism and characteristics of tire rolling resistance for heavy-duty vehicles. The effects of the driving time and temperature of the tire on the rolling resistance are performed on tire’s experimental platform, in which the empirical models involved in the driving time and temperature of the tire for the rolling resistance are established using the least square method for fitting the experimental data.
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