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Technical Paper

Generation of Tire Digital Twin for Virtual MBD Simulation of Vehicles for Durability, NVH and Handling Evaluation

2024-01-16
2024-26-0301
With the recent development in virtual modelling and vehicle simulation technology, many OEM’s worldwide are using digital road profiles in virtual environment for vehicle durability load prediction and virtual design evaluation. For precise simulation results, it is important to have the tire digital twin which is the realistic representation of tire in the virtual environment. The study comprises of discussion about different types of tire models such as empirical, solid model, rigid ring model and flexural ring models such as Pacejka, MF Swift, CD tire, F tire etc. and also the complexity involved in development of these tire models. Generation of virtual tire model requires highly sophisticated test rigs as well as vehicle level testing with Wheel Force transducers and other vehicle dynamics sensors. The large number of data points generated with testing are converted in standard TYDEX format to be further processed in various software tool for virtual model generation.
Technical Paper

Research on the Forming Process of Bimetal Composite Pipe by Hydroforming

2024-01-15
2024-01-5001
Bimetal composite pipe has higher strength and is more corrosion and high temperature resistant compared to single metal pipe, making it a new type of pipe that is being gradually applied to important industrial fields such as aviation and aerospace manufacturing. To study the hydraulic forming mechanism of bimetal composite pipes, the forming process is divided into three stages: liner pipe elastic–plastic deformation, base pipe loading, and unloading. The stress and strain relation between the liner and base pipe during the gradual increase in hydraulic pressure is analyzed, and the range of selected internal pressure required for composite pipe formation and the relation between residual contact pressure and internal pressure for the liner–base pipe interface are obtained.
Research Report

The Application of Satellite-based Internet of Things for New Mobility

2024-01-09
EPR2024001
With the increased use of devices requiring the Internet of Things (IoT) to enable “New Mobility,” the demand for satellite-enabled IoT is growing steadily, owing to the extensive coverage provided by satellites (over existing ground-based infrastructure). Satellite-based IoT provides precise and real-time vehicle location and tracking services, large-scale geographical vehicle and/or infrastructure monitoring, and increased coverage for remote locations where it may not be possible to install ground-based solutions. The Application of Satellite-based Internet of Things for New Mobility discusses satellite-based IoT topics that still need addressing, which can be broadly classifieds into two areas: (1) affordable technology and (2) network connectivity and data management. While recent innovations are driving down the cost of satellite-based IoT, it remains relatively expensive, and widespread adoption is still not as high as terrestrial, ground-based systems.
Technical Paper

A dynamic model of a complete vehicle with a driver to evaluate the behavior of a passenger car on the road

2024-01-08
2023-36-0006
While computational resources are in accelerated development, so are virtual models of physical systems applied to engineering analysis via simulation. In this context, the present work aims to develop and update software that uses a computational model of a half-car into a full vehicle with a driver with 8 degrees of freedom for vehicle dynamics analysis. The Vehicle Dynamic Model software provides four main results: (I) Steady-state responses; (II) frequency responses; (III) animation of the vehicle riding on the track profile; and (IV) the natural frequencies and vibration modes of the vehicle. Seeking an interactive process that allows simulations aiming at a clear understanding of the effects on the dynamic behavior of a passenger vehicle according to the defined design parameters, a friendly graphical user interface was also developed with the aid of MATLAB.
Technical Paper

Virtual Brake Pull Maneuver Development

2024-01-08
2023-36-0021
The Brake Pull phenomena is the directional deviation when a strong deceleration is applied, this happens due to asymmetries in the vehicle with diverse origins: dimensional, stiffness, damping, friction and loading condition. This phenomenon creates the necessity of driver inputs on the steering wheel adjusting the vehicle direction to keep the straight line. Great part of asymmetries in the vehicle is avoidable due to building quality, correct maintenance, and others. However, an unequal loading condition on the transversal direction of the vehicle is very common: the vehicle occupied only by the driver is a usual condition. This circumstance creates a load asymmetry that can induces the brake pull phenomena. This study aims to create and validate a virtual toll capable of representing the brake pull phenomena caused by a loading asymmetry.
Technical Paper

Zero Carbon Emission Aviation Fuel Technology Review - The Hydrogen Pathway

2024-01-08
2023-36-0029
The commercial aviation currently accounts for roughly 2.5 % of the global CO2 emissions and around 3.5% of world warming emissions, taking into account non CO2 effects on the climate. Its has grown faster in recent decades than the other transport modes (road, rail or shipping), with an average rate of 2.3%/year from 1990 to 2019, prior to the pandemic. Moreover, its share of Greenhouse (GHG) emissions is supposed to grow, with the increasing demand scenario of air trips worldwide. This scenario might threaten the decarbonization targets assumed by the aviation industry, in line with the world efforts to minimize the climate effects caused by the carbon emissions. In this context, hydrogen is set as a promising alternative to the traditional jet fuel, due to its zero carbon emissions.
Technical Paper

Path planning development for human-like virtual driver

2024-01-08
2023-36-0068
Virtual simulation is a fundamental tool for the development of new vehicles, both for individual components and for complete subsystems and full vehicles. Many software tools exist in the automotive sector to assess full-vehicle behavior and performance, including multibody software and algorithms based on 14 (or more) degrees-of-freedom vehicle dynamics models. In order to reproduce the testing maneuvers and typical vehicle mission, a key part of such simulation tools is the virtual driver algorithm. It is essential to implement a control logic that reproduces the handling response of the driver, so that the closed-loop maneuvers can be evaluated. However, the response of typical virtual drivers is not always similar to the human driving characteristics. Virtual driver algorithms can perform very fast, precise, and smooth steering and pedal actions, while humans display a more variable, delayed and often not optimal actions.
Technical Paper

6 degrees of freedom simulation of an unguided sounding rocket using Matlab/Simulink

2024-01-08
2023-36-0095
Unguided sounding rockets, also known as sub-orbital rockets, are vehicles that carry scientific experiments and/or sensors to collect data during their trajectory. These rockets lack active control but are capable of traversing the Earth’s atmosphere. It is crucial to thoroughly analyze the flight parameters during the preliminary design phase. The Open Rocket flight simulation software, developed by Sampo Niskanen, is a widely used open-source project. However, it has some simplifications in comparison to its documentation. It does not specify the calculations of critical parameters required for the rocket’s stability during its flight. Additionally, it does not calculate data related to dynamic stability, which encompasses the system’s ability to make disturbances corrections during the rocket’s trajectory. Consequently, this study presents a flight simulation of a rocket with 6 degrees of freedom using Matlab/Simulink.
Technical Paper

DQRA-MIMO Protocol Design for Massive M2M Communications in Intelligent Aircraft

2023-12-31
2023-01-7071
The traditional centralized random access (RA) and data transmission (DT) protocol used to transmit small-sized packets suffers from high signaling overhead and low channel utilization. To cope with that, this paper proposes a novel distributed queuing random access and data transmission protocol based on multiple-input multiple-output (MIMO) technology for intelligent aircraft scenarios. In the RA phase, the collided, successful, and idle states are redefined according to the degree of freedom (DOF) in MIMO to utilize the RA channel effectively. In the DT phase, the optimal number of simultaneously transmitted M2M devices in the data queue is derived by the number of base station’s antennas to enhance throughput and reduce signaling. Results reveal that the proposed protocol can not only improve the efficiency of RA but also increase the throughput and reduce the delay of DT with the aid of DoF in MIMO while reducing the signaling overhead.
Technical Paper

In-Cylinder Flow Characterization of a Hydrogen-Ammonia Fueled Rotary Engine

2023-12-31
2023-01-7073
At present, the problem of global warming is becoming more and more serious, and the transformation of energy structure is very important. The rotary engine has the advantages of small size, high power-to-weight ratio, and high fuel adaptability, which makes it promising for application in the fields of new energy vehicle range extender and unmanned aerial vehicle.
Technical Paper

The ICE Model: Evaluating In-Cockpit Child-Centric Interaction Solutions

2023-12-31
2023-01-7085
Effective smart cockpit interaction design can address the specific needs of children, offering ample entertainment and educational resources to enhance their on-board experience. Currently, substantial attention is focused on smart cockpit design to enrich the overall travel engagement for children. Recognizing the contrasts between children and adults in areas such as physical health, cognitive development, and emotional psychology, it becomes imperative to meticulously customize the design and optimization processes to cater explicitly to their individual requirements. However, a noticeable gap persists in both research methodologies and product offerings within this domain.
Technical Paper

Departure Flight Delay Prediction and Visual Analysis Based on Machine Learning

2023-12-31
2023-01-7091
Nowadays, the rapid growth of civil aviation transportation demand has led to more frequent flight delays. The major problem of flight delays is restricting the development of municipal airports. To further improve passenger satisfaction, and reduce economic losses caused by flight delays, environmental pollution and many other adverse consequences, three machine learning algorithms are constructed in current study: random forest (RF), gradient boosting decision tree (GBDT) and BP neural network (BPNN). The departure flight delay prediction model uses the actual data set of domestic flights in the United States to simulate and verify the performance and accuracy of the three models. This model combines the visual analysis system to show the density of departure flight delays between different airports. Firstly, the data set is reprocessed, and the main factors leading to flight delays are selected as sample attributes by principal component analysis.
Technical Paper

A Prophase Simulation Study of Fuel Cell-Battery Hybrid System for eVTOL Aircraft in Steady-State Operation

2023-12-31
2023-01-7092
Electric vertical take-off and landing (eVTOL) is defined as vertical lift aircraft propelled by electric power and capable of carrying people. Based on the system of battery powered CY300 eVTOL, a fuel cell-battery hybrid system (FBHS) in steady-state operation as a potential propulsion system for CY300 eVTOL is proposed. In order to analyze the feasibility of FBHS-powered eVTOL system, a mathematical model is established to evaluate the proposed system performance considering various irreversible effects. Furthermore, considerable sensitivity analyses indicate that the payload of the proposed system is considerably benefited by a higher specific energy of the battery system, specific power of the fuel cell system and hydrogen storage ratio of the hydrogen tank. Hydrogen tank weight decreases the payload while enhances the hovering time.
Technical Paper

Multi-Objective Optimization of Airport Baggage Transport Vehicles’ Scheduling Based on Improved Genetic Algorithm

2023-12-31
2023-01-7090
Transporting baggage is critical in airport ground support services to ensure smooth flight operations. However, the scheduling of baggage transport vehicles faces challenges related to low efficiency and high costs. A multi-objective optimization vehicle scheduling model is proposed to address these issues, considering time and space costs, vehicle utilization, and passenger waiting time. An improved genetic algorithm (IGA) based on the large-scale neighborhood search algorithm is proposed to solve this model. The simulation experiment is conducted using actual flight data from an international airport. The IGA algorithm is compared with the standard genetic algorithm (SGA) based on experimental results, revealing that the former achieves convergence in a significantly shorter time. Moreover, the scheduling paths of baggage cars that violate flight service time window requirements are significantly lower in the final scheduling scheme under the IGA algorithm than in SGA.
Technical Paper

A Wind Tunnel Investigation on the Aerodynamics of the Propulsion Wing for a Novel eVTOL Vehicle

2023-12-31
2023-01-7096
With increasing interest in the urban air traffic market for electric Vertical Take-Off and Landing (eVTOL) vehicles, there are opportunities to enhance flight performance through new technologies and control methods. One such concept is the propulsion wing, which incorporates a cross-flow fan (CFF) at the wing's trailing edge to drive the vehicle's flight. This article presents a wind tunnel experiment aimed at analyzing the aerodynamic characteristics of the propulsive wing for the novel eVTOL vehicle. The experiment encompasses variations in angels of attack, free stream velocities and fan rotational speeds. The result verifies that cross-flow fans offer unique flow control capabilities, achieving a tested maximum lift coefficient exceeding 7.6. Since flow from the suction surface is ingested into the CFF, the flow separation at large angle of attack (up to 40°) is effectively eliminated.
Technical Paper

Design and Evaluation of Electric Propulsion System for Electric VTOL

2023-12-31
2023-01-7094
Electric vertical take-off and landing aircraft (eVTOL) has become a main trend in general aviation. Battery, power electronic and motor have made big progress in the last decades, most companies and research institutions are focusing on the development of 2-5 seat (2 tons maximum takeoff weight) eVTOL products and strat to put into market. This paper tried to defines the design and analysis process of electric propulsion system taking 2-ton eVTOL as an example. Firstly, the parameters of the aircraft is defined and the power and energy consumption was analyzed based on flight phase. Secondly, the electric propulsion system architecture is defined based on the aircraft design. The design and evaluation of propeller, motor, motor controller and battery were carried out respectively. The optimal design of propeller in hover stage and cruise stage is conducted.
Technical Paper

Wide-Range High-Confidence Surge Margin Estimation Method for Aircraft Engine

2023-12-31
2023-01-7099
The confidence of the onboard adaptive model in estimating surge margin significantly affects the operating stability in an aircraft engine’s active surge margin control process. Unfortunately, the existing onboard adaptive models lack high confidence, although wide-ranging in estimation, due to the unknown surge boundaries in component characteristics. Therefore, this paper first accurately estimates the actual surge margin during the engine operating near-surge boundary using a pressure correlation measurement technology. Then, innovatively, the estimated surge margin is used to correct the surge boundary of the nonlinear onboard model of the engine to obtain the actual surge boundary, thereby guaranteeing confidence. Finally, a nonlinear onboard adaptive model based on an improved spherical unscented Kalman filter is employed to achieve wide-range high-confidence surge margin estimation throughout the engine’s life cycle.
Technical Paper

Improved Prandini Conflict Detection Algorithm Based on Trajectory Prediction

2023-12-31
2023-01-7100
As a traditional probabilistic mid-term conflict detection algorithm, the Prandini algorithm plays an essential role in ensuring flight safety in the aircraft route area. For the issue of mutation error in the calculation results of the Prandini algorithm, this research provides an improved Prandini conflict detection algorithm. First, the integral of the standard Gaussian distribution is solved using randomization. The minimum prediction interval moment is then calculated, and the critical time points at which conflicts may exist before and after that moment are approximated separately using a bisection method. N moment values are selected uniformly within the time range formed by the two critical time points. The instantaneous conflict probabilities for these N moments are calculated and the maximum value is selected from them as a measure of the likelihood of conflict between the two aircraft over the entire route for an extreme case.
Technical Paper

High-Precision Modeling and Online Validation of a 200kW-Class Series Hybrid Power System in Aviation

2023-12-31
2023-01-7097
Taking into account the high rotor speed of the generator and the trend of high voltage in direct current microgrids in high-power aviation hybrid propulsion systems, a hybrid power system with a power of 200 kilowatts (kW), a voltage of 540 volts (V), and a rated generator speed of 10500 r/min was established. Anticipating the demands of future high-power system tests, a matching simulation model was developed. The paper discusses various aspects including model construction, test design, and result validation, proposing an overall control strategy for series hybrid aviation propulsion systems – utilizing lithium-ion batteries to stabilize grid voltage and using the turboshaft-generator unit as the primary power source to meet the main power demands of the electric propulsion system. The established model consists of four modules: turboshaft engine, power generator, voltage-stabilizing battery, and electric motor/propeller.
Technical Paper

Robust Stabilized Control for Electric Vertical Take-Off and Landing (eVTOL) Fixed-Wing Aircraft

2023-12-31
2023-01-7104
Electric vertical takeoff and landing (eVTOL) aircraft, which is used extensively in both military and civilian fields, has the advantages of good maneuverability, high cruising speed, and low requirements for the takeoff and landing modes. Robust and stable control is crucial to ensuring its safety because the dynamics model of an eVTOL aircraft will change significantly between fixed-wing and vertical takeoff and landing mode. In this paper, we first study the structural characteristics of the eVTOL aircraft and establish its dynamic model by considering typical flight modes and mechanical parameters. Then we design a closed-loop controller based on cascade PID technique. Finally, the effectiveness of the control algorithms is verified based on the semi-physical flight simulation platform, which can lower the development cost of control algorithms significantly.
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