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Technical Paper

BIST Based Method for SEE Testing of Vikram1601 Processor

2024-06-01
2024-26-0433
A novel method for Single Event Effect (SEE) Radiation Testing using Built-In Self-Test (BIST) feature of indigenously developed Vikram1601 processor is discussed. The novelty is that the usage of BIST avoids need of exhaustive test vectors to ensure test coverage of all the internal registers and physical memory to store them. So processor is the only element vulnerable to radiation damage during testing. The test design was carried out at VSSC, Trivandrum and the testing was carried out at IUAC, Delhi. In the first part, a brief introduction, need and methods of radiation testing of electronics especially SEE of radiation on Silicon based devices, different radiation effects, radiation damage mechanisms and testing methods are described. A brief introduction to Vikram1601 processor, the instruction – TST, used as BIST and testing scheme implementation using TST for studying the SEE is explained.
Technical Paper

High Frequency Unsteady Pressure Measurement System for Aerodynamic Characterization in Launch Vehicles

2024-06-01
2024-26-0432
Unsteady pressure measurements are crucial for understanding dynamic pressure distribution changes in fluid flow fields and over object surfaces, revealing insights into complex flow phenomena induced by shock waves, vortices, boundary layer interactions, and flow separation. While ground-based wind tunnel tests have conventionally provided these insights, this paper presents an on-board system for real-time unsteady pressure data acquisition. The system's main challenge is accurately resolving high-frequency static and dynamic pressure variations over very high base pressure values. To meet this challenge, the paper highlights the importance of sigma-delta Analog-to-Digital Converters (ADCs) due to their high resolution, oversampling techniques, noise filtering capabilities, and wide dynamic range. These ADCs seamlessly integrate with digital systems, ensuring reliable real-time pressure data acquisition during launch and flight operations.
Technical Paper

Effect of Fatigue Loads on Behavior of 2024-T351 Aluminum Conduits for Aircraft Hydraulic Applications

2024-06-01
2024-26-0431
Abstract: Hydraulic systems in aircrafts largely comprise of metallic components with high strength to weight ratios which comprise of 2024 Aluminum and Titanium Ti-6AL-4V. The selection of material is based on low and high pressure applications respectively. For aircraft fluid conveyance products, hydraulic conduits are fabricated by axisymmetric turning to support flow conditions. The hydraulic conduits further carries groves within for placement of elastomeric sealing components. This article presents a systematic study carried out on common loads experienced by fluid carrying conduits and the failure modes induced. The critical failure locations on fluid carrying conduits of 2024-T351 Aluminum was identified, and the Scanning Electron Microscope (SEM) analysis was carried out to identify the characteristic footprints of failure surfaces and crack initiation. Through this analysis, a load to failure mode correlation is established.
Technical Paper

A Multi-Scale Computational Scheme for Prediction of High-Cycle Fatigue Damage in Metal Alloy Components

2024-06-01
2024-26-0430
Aerospace structural components grapple with the pressing issue of high-cycle fatigue-induced micro-crack initiation, especially in high-performance alloys like Titanium and super alloys. These materials find critical use in aero-engine components, facing a challenging combination of thermo-mechanical loads and vibrations that lead to gradual dislocations and plastic strain accumulation around stress-concentrated areas. The consequential vibration or overload instances can trigger minor cracks from these plastic zones, often expanding unpredictably before detection during subsequent inspections, posing substantial risks. Effectively addressing this challenge demands the capability to anticipate the consequences of operational life and aging on these components. It necessitates assessing the likelihood of crack initiation due to observed in-flight vibration or overload events.
Technical Paper

A CDMA Based Approach for QoS Improvement in Intra-Aircraft Wireless Sensor Networks (WSN)

2024-06-01
2024-26-0435
Aviation industry is striving to leverage the technological advancements in connectivity, computation and data analytics. Scalable and robust connectivity enables futuristic applications like smart cabins, prognostic health management (PHM) and AI/ML based analytics for effective decision making leading to flight operational efficiency, optimized maintenance planning and aircraft downtime reduction. Wireless Sensor Networks (WSN) are gaining prominence on the aircraft for providing large scale connectivity solution that are essential for implementing various health monitoring applications like Structural Health Monitoring (SHM), Prognostic Health Management (PHM), etc. and control applications like smart lighting, smart seats, smart lavatory, etc. These applications help in improving passenger experience, flight operational efficiency, optimized maintenance planning and aircraft downtime reduction.
Technical Paper

Single Board Computer Based Data Acquisition System for Monitoring Parameters of Reusable Launch Vehicle Interface System

2024-06-01
2024-26-0434
With the upcoming technology demonstration projects such as the Reusable Launch Vehicle, easily portable data acquisition systems for ground testing are the need of the hour. The existing data acquisition systems used in ISRO scenario tends to be bulky or to be of higher capability based on the number parameters to be acquired, which makes them underutilized. To tackle this problem, a novel approach to implement a data acquisition system on BeagleBone®️ Black, a Single Board Computer (SBC) was conceived. With this approach the number of components utilized would be reduced as we make use of ADCs present in the BeagleBone computer. Also, the size of the hardware setup is significantly reduced as the chosen SBC fits into the palm of our hands. To protect the data acquisition components from common mode voltages, an isolation amplifier is utilized. The acquired parameters are digitized and broadcasted.
Technical Paper

Automatic Maneuver Detection in Flight Data using Wavelet Transform and Deep Learning Algorithms

2024-06-01
2024-26-0462
The evaluation of aircraft characteristics through flight test maneuvers is fundamental to aviation safety and understanding flight attributes. This research project proposes a comprehensive methodology to detect and analyze aircraft maneuvers using full flight data, combining signal processing and machine learning techniques. Leveraging the Wavelet Transform, we unveil intricate temporal details within flight data, uncovering critical time-frequency insights essential for aviation safety. The integration of Long Short-Term Memory (LSTM) models enhances our ability to capture temporal dependencies, surpassing the capabilities of machine learning in isolation. These extracted maneuvers not only aid in safety but also find practical applications in system identification, air-data calibration, and performance analysis, significantly reducing pre-processing time for analysts.
Technical Paper

A Non-Intrusive Approach for Measuring Data and Control Coupling b/w Software Components: Addressing the Challenges of DO-178C Compliance, Verification and Certification

2024-06-01
2024-26-0464
Software certification guidelines, such as RTCA DO-178C, mandate the analysis of data and control coupling (DC/CC) in safety-critical avionics software using requirement-based testing. The intention of this analysis is to ensure correctness in the interactions and dependencies between software components. The shift from confirming the coupling (as in DO-178B) to verifying the exercising of the coupling (as introduced in DO-178C) transitions the DC/CC objective from an analytical exercise against the test design to a measurement exercise against the test execution. Current methodologies for measuring Data Coupling and Control Coupling (DC/CC) rely on source code instrumentation, which embeds code to record coverage information during requirements-based testing. However, this approach has significant drawbacks. Primarily, it necessitates executing tests on both the instrumented and non-instrumented versions of the code, ensuring their outputs match.
Technical Paper

Study of Crew Seat Impact Attenuation System for Indian Manned Space Mission

2024-06-01
2024-26-0469
The descent phase of GAGANYAAN (Indian Manned Space Mission) culminates with a crew module impacting at a predetermined site in Indian waters. During water impact, huge amount of loads are experienced by the astronauts. This demands an impact attenuation system which can attenuate the impact loads and reduce the acceleration experienced by astronauts to safe levels. Current state of the art impact attenuation systems use honeycomb core, which is passive, expendable, can only be used once (at touchdown impact) during the entire mission and does not account off-nominal impact loads. Active and reusable attenuation systems for crew module is still an unexplored territory. Three configurations of impact attenuators were selected for this study for the current GAGANYAAN crew module configuration, namely, hydraulic damper, hydro-pneumatic damper and airbag systems.
Technical Paper

Post Flight Simulation of Dynamic Responses at the Satellite Interface of a Typical Launch Vehicle During Solid Motor Ignition

2024-06-01
2024-26-0461
Launch vehicle structures in course of its flight will be subjected to dynamic forces over a range of frequencies up to 2000 Hz. These loads can be steady, transient or random in nature. The dynamic excitations like aerodynamic gust, motor oscillations and transients, sudden application of control force are capable of exciting the low frequency structural modes and cause significant responses at the interface of launch vehicle and satellite. The satellite interface responses to these low frequency excitations are estimated through Coupled Load Analysis (CLA). The analysis plays a crucial role in mission as the satellite design loads and Sine vibration test levels are defined based on this. The perquisite of CLA is to predict the responses with considerable accuracy so that the design loads are not exceeded in the flight. CLA validation is possible by simulating the flight experienced responses through the analysis.
Technical Paper

Hybrid Cooling System for Thermal Management in Electric Aerial Vehicles

2024-06-01
2024-26-0468
Continuous improvements and innovations towards sustainability in the aviation industry has brought interest in electrified aviation. Electric aircrafts have short missions in which the temporal variability of thermal loads are high. Lithium-ion (Li-ion) batteries have emerged as prominent power source candidate for electric aircrafts and Urban Air Mobility (UAM). UAMs and Electric aircrafts have large battery packs with battery capacity ranging in hundreds or thousands of kWh. If the battery is exposed to temperatures outside the optimum range, the life and the performance of the battery reduces drastically. Hence, it is crucial to have a Thermal Management System (TMS) which would reduce the heat load on battery in addition to cabin, and machinery thermal loads. Thermal management can be done through active or passive cooling. Adding a passive cooling system like Phase Change Material (PCM) to the TMS reduces the design maximum thermal loads.
Technical Paper

Fault Detection in Machine Bearings using Deep Learning - LSTM

2024-06-01
2024-26-0473
In today's industrial sphere, machines are the key supporting various sectors and their operations. Over time, due to extensive usage, these machines undergo wear and tear, introducing subtle yet consequential faults that may go unnoticed. Given the pervasive dependence on machinery, the early and precise detection of these faults becomes a critical necessity. Detecting faults at an early stage not only prevents expensive downtimes but also significantly improves operational efficiency and safety standards. This research focuses on addressing this crucial need by proposing an effective system for condition monitoring and fault detection, leveraging the capabilities of advanced deep learning techniques. The study delves into the application of five diverse deep learning models—LSTM, Deep LSTM, Bi LSTM, GRU, and 1DCNN—in the context of fault detection in bearings using accelerometer data. Accelerometer data is instrumental in capturing vital vibrations within the machinery.
Technical Paper

Using Generative Models to Synthesize Multi-Component Asset Images for Training Defect Inspection Models

2024-06-01
2024-26-0474
Industries have been increasingly adopting AI based computer vision models for automated asset defect inspection. A challenging aspect within this domain is the inspection of composite assets consisting of multiple components, each of which is an object of interest for inspection, with its own structural variations, defect types and signatures. Training vision models for such an inspection process involves numerous challenges around data acquisition such as insufficient volume, inconsistent positioning, poor quality and imbalance owing to inadequate image samples of infrequently occurring defects. Approaches to augmenting the dataset through Standard Data Augmentation (SDA) methods (image transformations such as flipping, rotation, contrast adjustment, etc.) have had limited success. When dealing with images of such composite assets, it is challenging to correct the data imbalance at the component level using image transformations as they apply to all the components within an image.
Technical Paper

CFD Methodology Development to Predict Lubrication Effectiveness in Electromechanical Actuators

2024-06-01
2024-26-0466
Electromechanical actuators (EMAs) play a crucial role in aircraft electrification, offering advantages in terms of aircraft-level weight, rigging and reliability compared to hydraulic actuators. To prevent backdriving, skewed roller braking devices called "no-backs" are employed to provide braking torque. These technology components are continuing to be improved with analysis driven design innovations eg. U.S. Pat. No. 8,393,568. The no-back mechanism has the rollers skewed around their own transverse axis that allow for a combination of rolling and sliding against the stator surfaces. This friction provides the necessary braking torque that prevents the backdriving. By controlling the friction radius and analyzing the Hertzian contact stresses, the brake can be sized for the desired duty cycle. No-backs can be configured to provide braking torque for both tensile and compressive backdriving loads.
Technical Paper

Formal Technique for Fault Detection and Identification of Control Intensive Application of Stall Warning System using System Theoretic Process Analysis

2024-06-01
2024-26-0471
Faults if not detected and processed will create catastrophe in closed loop system for safety critical applications in automotive, space, medical, nuclear, and aerospace domains. In aerospace applications such as stall warning and protection/prevention system (SWPS), algorithms detect stall condition and provide protection by deploying the elevator stick pusher. Failure to detect and prevent stall leads to loss of lives and aircraft. Traditional Functional Hazard and Fault Tree analyses are inadequate to capture all failures due to the complex hardware-software interactions for stall warning and protection system. Hence, an improved methodology for failure detection and identification is proposed. This paper discusses a hybrid formal method and model-based technique using STPA to identify and diagnose faults and provide monitors to process the identified faults to ensure robust design of the indigenous stall warning and protection system (SWPS).
Technical Paper

Velocity Estimation of a Descending Spacecraft in Atmosphereless Environment using Deep Learning

2024-06-01
2024-26-0484
Landing of spacecraft on Lunar or Martian surfaces is the last and critical step in inter planetary space missions. The atmosphere on earth is thick enough to slow down the craft but Moon or Mars does not provide a similar atmosphere. Moreover, other factors such as lunar dust, availability of precise onboard navigational aids etc would impact decision making. Soft landing meaning controlling the velocity of the craft from over 6000km/h to zero. If the craft’s velocity is not controlled, it might crash. Various onboard sensors and onboard computing power play a critical role in estimating and hence controlling the velocity, in the absence of GPS-like navigational aids. In this paper, an attempt is made using visual onboard sensor to estimate the velocity of the object. The precise estimation of an object's velocity is a vital component in the trajectory planning of space vehicles, particularly those designed for descent onto lunar or Martian terrains, such as orbiters or landers.
Technical Paper

Inverse Machine Learning Approach for Metasurface based Radar Absorbing Structure Design for Aerospace Applications

2024-06-01
2024-26-0480
Metasurfaces, comprised of sub-wavelength structures, possess remarkable electromagnetic wave manipulation capabilities. Their application as radar absorbers has gained widespread recognition, particularly in modern stealth technology, where their role is to minimize the radar cross-section (RCS) of military assets. Conventional radar absorber design are tedious by their time-consuming, computationally intensive, iterative nature, and demand a high level of expertise. In contrast, the emergence of deep learning-based metasurface design for RCS reduction represents a rapidly evolving field. This approach offers automated and computationally efficient means to generate radar absorber designs. However, the practical implementation of radar-absorbing structures on complex aircraft bodies presents significant challenges.
Technical Paper

Aerospace Vehicle Motion Simulation with Real-Time Telemetry Data

2024-06-01
2024-26-0483
In any aerospace mission, after the vehicle has taken off, the visual is lost and the information about its current state is only through the sensor data telemetered in real-time. Very often, this data is difficult to perceive and analyze. In such cases, a 3D, near to real representation of the data can immensely improve the understanding of the current state of mission and can aid in real-time decision making if possible. Generally, any aerospace vehicle carries onboard an inertial system along with other sensors, which measures the position and attitude of the vehicle. This data is communicated to ground station. The received telemetry data is encoded as bytes and sent as packets through the network using the Universal Datagram Protocol (UDP).  The transmitted data is often available in a very low frequency, which is not desirable for a smooth display. It is therefore necessary to interpolate the data between intervals based on the time elapsed since last rendered frame.
Technical Paper

Deep Learning-Based Digital Twining Models for Inter System Behavior and Health Assessment of Combat Aircraft Systems

2024-06-01
2024-26-0478
Modern combat aircraft demands efficient maintenance strategies to ensure operational readiness while minimizing downtime and costs. Innovative approaches using Digital Twining models are being explored to capture inter system behaviours and assessing health of systems which will help maintenance aspects. This approach employs advanced deep learning protocols to analyze the intricate interactions among various systems using the data collected from various systems. The research involves extensive data collection from sensors within combat aircraft, followed by data preprocessing and feature selection, using domain knowledge and correlation analysis. Neural networks are designed for individual systems, and hyper parameter tuning is performed to optimize their performance. By combining the outputs of these during the model integration phase, an overall health assessment of the aircraft will be generated.
Technical Paper

Development of Deployment Mechanism for RAMBHA-LP Payload Onboard Chandrayaan-3 Lander

2024-06-01
2024-26-0455
RAMBHA-LP (Radio Anatomy of Moon Bound Hypersensitive Ionosphere and Atmosphere - Langmuir Probe) is one of the key scientific payloads onboard the Indian Space Research Organization’s (ISRO) Chandrayaan-3 mission. Its objectives were to estimate the plasma density and its variations on the near lunar surface. The probe was initially kept in a stowed condition attached to the lander. A mechanism was designed and realized to meet the functional requirement of deploying the probe at a distance of 1 meter, equivalent to the Debye length of the probe in the moon’s plasma environment. The probe deployment mechanism consists of the Titanium alloy spherical probe with a Titanium Nitride coating on its surface to achieve a constant work function, a long carbon-fiber-reinforced polymer boom, a double torsion spring, a dust-protection box, and a shape-memory alloy-based Frangibolt actuator for low-shock separation. The entire mechanism weighed less than 1.5 kilograms.
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