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The Systems Engineering Relationship between Qualification, Environmental Stress Screening (ESS), and Reliability is often poorly understood: as a consequence resources are expended on efforts that degrade inherent hardware reliability and vitiate reliability predictions. This article expatiates on the Systems Engineering relationship between Qualification and ESS, and how their proper application enhances inherent reliability and supports credible reliability predictions. Examples of how their uninformed application degrades inherent hardware reliability and vitiates reliability predictions, and how program/equipment managers can avoid this, are presented.

In this paper, manufacturing hollow cylindrical tank was demonstrated with gas forming of titanium sheets. An innovative gas blow forming method to produce a complex shape of hollow cylindrical tank from titanium multi-sheets by low hydrostatic pressure was presented. Finite element analysis on gas blow forming process has been carried out in order to improve the forming process when manufacturing subscale hollow cylinder structure using Ti-6Al-4V multi-sheets. The simulation focused on the reduction of forming time and obtaining final required shape throughout investigating the deformation mode of sheet according to the forming conditions and die geometry. The result shows that the manufacturing method with gas forming of multi-sheets of titanium alloy has been successful for near net shape forming of subscale hollow cylindrical tank of ramjet engine.

The applicability, interpretation, and implementation of the testing requirements, in various aerospace and military tubing material specifications have caused confusion across the tubing industry. Despite the release of AMS specifications, procurement entities continue to purchase material produced to the older and often cancelled Mil-T specifications. In addition to mechanical properties, these specifications cover requirements including composition, grain size, heat treating, passivation, pressure testing, formability, non-destructive testing, and sampling frequency. Confusion may result for tubing producers who also supply commercial grade tubing having similar mechanical properties aerospace tubing. Ultimately it is the responsibility of the tubing manufacturer to understand the risks involved in meeting the requirements of the aerospace material specifications, both Military and AMS.

The authors measured the vibratory forces acting on an airfoil model by performing a ground vibration test (GVT). The airfoil model was manufactured using rapid prototyping. In the experiments, the airfoil model's structural response was also recorded and described. This paper detailedly introduces the entire experiment process and the obtained experimental data agreed well to the actual values.

Water recovery is essential for long-duration space exploration transit and outpost missions. Primary stage wastewater recovery systems partially satisfy this need, and generate concentrated wastewater brines that are unusable without further processing. The Enhanced Brine Dewatering System (EBDS) is being developed to allow nearly complete recovery of water from Lunar Outpost wastewater brines. This paper describes the operation of the EBDS and discusses the development and testing of the major functional materials, components, and subsystems, including the wastewater brine ersatz formulations that are used in subsystem testing. The assembly progress of the EBDS full system prototype is also discussed, as well as plans for testing the prototype hardware.

In support of the Constellation Program, NASA conducted an analysis of crew clothing and laundry options. Disposable clothing is currently used in human space missions. However, the new mission duration, goals, launch penalties and habitat environments may lead to a different conclusion. Mass and volume for disposable clothing are major penalties in long-duration human missions. Equivalent System Mass (ESM) of crew clothing and hygiene towels was estimated at about 11% of total life support system ESM for a 4-crew, 10-year Lunar Outpost mission. Ways to lessen this penalty include: reduce clothing supply mass through using clothes made of advanced fabrics, reduce daily usage rate by extending wear duration and employing a laundry with reusable clothing. Lunar habitat atmosphere pressure and therefore oxygen volume percentage will be different from Space Station or Shuttle. Thus flammability of clothing must be revisited.

The MX-2 neutral buoyancy space suit analogue has been designed and developed at the University of Maryland to facilitate analysis of space suit components and assessment of the benefits of advanced space suit technologies, The MX-2 replicates the salient features of microgravity pressure suits, including the induced joint torques, visual, auditory and thermal environments, and microgravity through the use of neutral buoyancy simulation. In this paper, design upgrades and recent operations of the suit are outlined, including many experiments and tests of advanced space suit technologies, This paper focuses on the work done using the MX-2 to implement and investigate various advanced controls and displays within the suit, to enhance crewmember situational awareness and effectiveness, and enable human-robotic interaction.

The paper summarizes the experience gained with the ISS water management system during the missions ISS-1 through ISS-17 (since November 2, 2000, through October 23, 2008). The water supply sources and structure, consumption and supply balance and balance specifics at various phases of space station operation are reviewed. The performance data of the system for water recovery from humidity condensate SRV-K and urine feed and pretreatment system SPK-U in the Russian orbital segment are presented. The key role of water recovery on board the ISS and the need to supplement the station's water supply hardware with a system for water reclamation from urine SRV-U is emphasized. The prospects of regenerative water supply system development are considered.

In several industrial fields, the integration of functions is a key technology to enhance the efficiency of components in terms of performance to mass/volume/cost ratio. Concerning the space industry, in the last few years the trend in spacecraft design has been towards smaller, light-weight and higher performance satellites with sophisticated payloads and instrumentation. Increasing power density figures are the common feature of such systems, constituting a challenging task for the Thermal Control System. The traditional mechanical and thermal design concepts are evidencing their limits with reference to such an emerging scenario.

After several decades of human spaceflight, the community of space-faring nations has accumulated a diverse and sometimes harrowing history of toxicological events that have plagued human space endeavors almost from the very beginning. Some lessons have been learned in ground-based test beds and others were discovered the hard way - when human lives were at stake in space. From such lessons one can build a risk-management framework for toxicological events to minimize the probability of a harmful exposure, while recognizing that we cannot predict all possible events. Space toxicologists have learned that relatively harmless compounds can be converted by air revitalization systems into compounds that cause serious harm to the crew.

Japanese Experiment Module (JEM) called KIBO is the first manned space structure in Japan. Among several high technologies of JEM development, achievement of the air ventilation (AV) under the micro gravity was challenging because the requirements were very difficult to meet. The verification test in the module level under the operation of the flight hardware had a serious problem by the natural convection owing to the heat generation by the flight hardware. The analysis had problems how to verify its own validity because the turbulent flow around diffuser exits in addition to the laminar flowfield where the velocity is extremely small. This paper describes the solution of these problems in the analytical and testing verification points of view. As a result, we found our analysis applied to the AV performance could provide the complicated flowfield in low velocity with the effects of turbulent flow as well as natural convection.

After launch and activation activities, the Columbus module started its operational life on February 2008 providing resources to the internal and external experiments. In March 2008 two US Payloads were successfully installed into Columbus Module: Microgravity Sciences Glovebox (MSG) and a US payload of the Express rack family, Express Rack 3, carrying the European Modular Cultivation System (EMCS) experiment. They were delivered to the European laboratory from the US laboratory and followed few months later by similar racks; Human Research Facility 1 (HRF1) and HRF2. The following paper provides an overview of US Payloads, giving their main features and experiments run inside Columbus on year 2008. Flight issues, mainly on the hydraulic side are also discussed. Engineering evaluations released to the flight control team, telemetry data, and relevant mathematical models predictions are described providing a background material for the adopted work-around solutions.

The Lunar Electric Rover (LER), which was formerly called the Small Pressurized Rover (SPR), is currently being carried as an integral part of the lunar surface architectures that are under consideration in the Constellation Program. One element of the LER is the suit port, which is the means by which crew members perform Extravehicular Activities (EVAs). Two suit port deliverables were produced in fiscal year 2008: a 1-g suit port concept evaluator for functional integrated testing with the LER 1-g concept vehicle and a functional and pressurizable Engineering Unit (EU). This paper focuses on the 1-g suit port concept evaluator test results from the Desert Research and Technology Studies (D-RATS) October 2008 testing at Black Point Lava Flow (BPLF), Arizona. The 1-g suit port concept evaluator was integrated with the 1-g LER cabin and chassis concepts.

The thermal environment on or near the surface of the solar system bodies, such as Near Earth Orbit (NEO) asteroids has important implications on future plans for a variety of solar system explorer missions. These missions aim to study asteroids, the primitive leftover building blocks of the Solar System formation process, to understand and potentially alter the course of an object that may threaten the Earth, or to demonstrate the technology to pave the way for man's return to Earth's Moon and beyond. Previous work to determine the surface temperatures of asteroids has addressed the needs of astronomy by using the IR emission from the asteroid to determine its size. However this simulation assumes a theoretical spherical asteroid and not the complex geometries often observed. The simplification leads to inaccurate temperature prediction of details features of the asteroid surface which are of significance to vehicles and orbit prediction.

Space suits are the most important tool for astronauts working in harsh space and planetary environments; suits keep crewmembers alive and allow them to perform exploration, construction, and scientific tasks on a routine basis over a period of several months. The efficiency with which the tasks are performed is largely dictated by the mobility features of the space suit. For previous space suit development programs, the mobility requirements were written as pure functional mobility requirements that did not separate joint ranges of motion from joint torques. The Constellation Space Suit Element has the goal to make more quantitative mobility requirements that focused on the individual components of ‘mobility’ to enable future suit designers to build and test systems more effectively. This paper details the test planning and selection process for the Constellation space suit pressure garment range of motion requirements.

The objective of this study is to evaluate ventilation efficiency regarding to the International Space Station (ISS) cabin ventilation during the ISS assembly mission 1J. The focus is on carbon dioxide spatial/temporal variations within the Node 2 and attached modules. An integrated model for CO2 transport analysis that combines 3D CFD modeling with the lumped parameter approach has been implemented. CO2 scrubbing from the air by means of two ISS removal systems is taken into account. It has been established that the ventilation scheme with an ISS Node 2 bypass duct reduces short-circuiting effects and provides less CO2 gradients when the Space Shuttle Orbiter is docked to the ISS. This configuration results in reduced CO2 level within the ISS cabin.

The paper presents the results of a CFD study for predictions of ventilation characteristics and convective heat transfer within the Shuttle Orbiter middeck cabin in the presence of seven suited crewmember simulation and Individual Cooling Units (ICU). For two ICU arrangements considered, the thermal environmental conditions directly affecting the ICU performance have been defined for landing operation. These data would allow for validation of the ICU arrangement optimization.

ANITA (Analysing Interferometer for Ambient Air) is a flight experiment precursor for a permanent continuous air quality monitoring system on the ISS (International Space Station). For the safety of the crew, ANITA can detect and quantify quasi-online and simultaneously 33 gas compounds in the air with ppm or sub-ppm detection limits. The autonomous measurement system is based on FTIR (Fourier Transform Infra-Red spectroscopy). The system represents a versatile air quality monitor, allowing for the first time the detection and monitoring of trace gas dynamics, with high time resolution, in a spacecraft atmosphere. ANITA operated on the ISS from September 2007 to August 2008. This paper summarises the results of ANITA's air analyses and compares results to other measurements acquired on ISS during the operational period.

The photocatalytic oxidation of VOCs was investigated using a novel countercurrent flow reactor designed to enable the treatment of toluene present in the gas and the aqueous phases simultaneously. The reactor was packed with silica-titania composites commingled with plastic pall rings. Using this mixed packing style was advantageous as it resulted in a higher UV penetration throughout the reactor. The average UV intensity in the reactor was determined to be 220 μW/g irradiated TiO2. It was found that under dry conditions, the STCs had a high adsorption capacity for toluene; however, this adsorption was completely hindered by the wetting of the STCs when the two phases were flowing simultaneously. The destruction of toluene in the aqueous phase was determined to follow a linear trend as a function of the contaminant concentration.

Several space agencies have announced plans to return humans to the Moon in the near future. The objectives of these missions include using the Moon as a stepping-stone towards crewed missions to Mars, to test advanced technology, and to further exploration of the Moon for scientific research and in-situ resource utilization. To meet these objectives, it will be necessary to establish and operate a lunar base. As a result, a wide variety of tasks that may pose a number of crew health and safety risks will need to be performed on the surface of the Moon. Therefore, to ensure sustainable human presence on the Moon and beyond, it is essential to anticipate potential risks, assess the impact of each risk, and devise mitigation strategies. To address this, a nine-week intensive investigation was performed by an international, interdisciplinary and intercultural team on how to maximize crew safety on the lunar surface through a symbiotic relationship between astronauts and robots.