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Journal Article

Performance and Emissions of a Diesel Engine Fueled by Biodiesel Derived from Different Vegetable Oils and the Characteristics of Combustion of Single Droplets

2009-06-15
2009-01-1812
This paper investigates the performance, combustion characteristics, and emissions of a small single cylinder DI diesel engine with biodiesel fuel (BDF) derived from unused rape, soybean, and palm oils. Compared with ordinary gas oil, the BDFs showed similar brake thermal efficiencies, better ignitability, and considerably reduced smoke densities, while the NOx emissions were somewhat higher. The injection characteristics and engine performance were also examined using neat Methyl Oleate (OME) and OME-Methyl Palmitate (PME) blends. Basic experiments of suspended single droplets were performed to evaluate the differences in ignition, combustion, and soot formation characteristics of these fuels. The results showed shorter ignition lags and combustion durations for the OME droplets blended with PME and the soot formation rate with OME is about 13% that of gas oil droplets.
Journal Article

Homogeneous Charge Compression Ignition (HCCI) Engine

2009-06-15
2009-01-1805
Ion sensors have been shown to be a low-cost and robust method of measuring start of combustion (SOC) in Homogeneous Charge Compression Ignition (HCCI) engines. The combustion event in an HCCI engine is governed by temperature sensitive chemical-kinetics and is highly fuel dependent. Autoignition variability between various fuels can also affect emissions, efficiency, and overall operating range of the HCCI engine. Ion sensors (i.e. modified spark-plugs) can be used pragmatically to detect the combustion event for various fuels in HCCI engines over a wide range of operating conditions. An investigation of the ion currents produced from the combustion of gasoline, ethanol, and n-heptane in a 1.9L 4-cylinder VW TDI diesel engine (converted to run in HCCI mode) is conducted over a range of equivalence ratios, intake temperatures, and intake pressures. Gasoline, ethanol and n-heptane have diverse autoignition characteristics which affect the overall operation of the HCCI engine.
Journal Article

Development of Specific Tools for Analysis and Quantification of Pre-ignition in a Boosted SI Engine

2009-06-15
2009-01-1795
Recent developments on highly downsized spark ignition engines have been focused on knocking behaviour improvement and the most advanced technologies combination can face up to 2.5 MPa IMEP while maintaining acceptable fuel consumption. Unfortunately, knocking is not the only limit that strongly downsized engines have to confront. The improvement of low-end torque is limited by another abnormal combustion which appears as a random pre-ignition. This violent phenomenon which emits a sharp metallic noise is unacceptable even on modern supercharged gasoline engines because of the great pressure rise that it causes in the cylinder (up to 20 MPa). The phases of this abnormal combustion have been analysed and a global mechanism has been identified consisting of a local ignition before the spark, followed by a propagating phase and ended by a massive auto-ignition. This last step finally causes a steep pressure rise and pressure oscillations.
Journal Article

Gasoline Fuelled Partially Premixed Compression Ignition in a Light Duty Multi Cylinder Engine: A Study of Low Load and Low Speed Operation

2009-06-15
2009-01-1791
The objective of this study was to examine the operating characteristics of a light duty multi cylinder compression ignition engine with regular gasoline fuel at low engine speed and load. The effects of fuel stratification by means of multiple injections as well as the sensitivity of auto-ignition and burn rate to intake pressure and temperature are presented. The measurements used in this study included gaseous emissions, filter smoke opacity and in-cylinder indicated information. It was found that stable, low emission operation was possible with raised intake manifold pressure and temperature, and that fuel stratification can lead to an increase in stability and a reduced reliance on increased temperature and pressure. It was also found that the auto-ignition delay sensitivity of gasoline to intake temperature and pressure was low within the operating window considered in this study.
Journal Article

Investigations on the Heat Transfer in HCCI Gasoline Engines

2009-06-15
2009-01-1804
In this work, heat loss was investigated in two different HCCI single cylinder engines. Thermocouples were adapted to the surfaces of the cylinder heads and the temperature oscillations were detected in a wide range of the engine operation conditions. The local heat transfer is analyzed with port fuel and direct injection, for different engine parameters and operating points. It is shown that the spatially averaged measured heat loss in HCCI operation represents the global heat loss well. The spatial variations are small in the operation map presuming stable operating points with low cyclic variations and good engine performance. Furthermore, the heat loss measured in HCCI operation is compared to the heat loss detected in homogeneous and stratified DI-SI operation in the same engine. It is shown that the local heat losses in stratified DI-SI operation show large variations, depending on the direction of the flame propagation.
Journal Article

An Experimental Investigation of the Origin of Increased NOx Emissions When Fueling a Heavy-Duty Compression-Ignition Engine with Soy Biodiesel

2009-06-15
2009-01-1792
It is generally accepted that emissions of nitrogen oxides (NOx) increase as the volume fraction of bio diesel increases in blends with conventional diesel fuel. While many mechanisms based on bio diesel effects on in-cylinder processes have been proposed to explain this observation, a clear understanding of the relative importance of each has remained elusive. To gain further insight into the cause(s) of the bio diesel NOx increase, experiments were conducted in a single-cylinder version of a heavy-duty diesel engine with extensive optical access to the combustion chamber. The engine was operated using two bio diesel fuels and two hydrocarbon reference fuels, over a wide range of loads, and using undiluted air as well as air diluted with simulated exhaust gas recirculation.
Journal Article

Trends in Performance Characteristics of Modern Automobile SI and Diesel Engines

2009-06-15
2009-01-1892
A prior study (Chon and Heywood, [1]) examined how the design and performance of spark-ignition engines evolved in the United States during the 1980s and 1990s. This paper carries out a similar analysis of trends in basic engine design and performance characteristics over the past decade. Available databases on engine specifications in the U.S., Europe, and Japan were used as the sources of information. Parameters analyzed were maximum torque, power, and speed; number of cylinders and engine configuration, cylinder displacement, bore, stroke, compression ratio; valvetrain configuration, number of valves and their control; port or direct fuel injection; naturally-aspirated or turbocharged engine concepts; spark-ignition and diesel engines. Design features are correlated with these engine’s performance parameters, normalized by engine and cylinder displacement.
Journal Article

Development of a Direct Injection High Efficiency Liquid Phase LPG Spark Ignition Engine

2009-06-15
2009-01-1881
Direct Injection (DI) is believed to be one of the key strategies for maximizing the thermal efficiency of Spark Ignition (SI) engines and meet the ever-tightening emissions regulations. This paper explores the use of Liquefied Petroleum Gas (LPG) liquid phase fuel in a 1.5 liter SI four cylinder gasoline engine with double over head camshafts, four valves per cylinder, and centrally located DI injector. The DI injector is a high pressure, fast actuating injector enabling precise multiple injections of the finely atomized fuel sprays. With DI technology, the injection timing can be set to avoid fuel bypassing the engine during valve overlap into the exhaust system prior to combustion. The fuel vaporization associated with DI reduces combustion chamber and charge temperatures, thereby reducing the tendency for knocking. Fuel atomization quality supports an efficient combustion process.
Journal Article

Online Implementation of an Optimal Supervisory Control for a Parallel Hybrid Powertrain

2009-06-15
2009-01-1868
The authors present the supervisory control of a parallel hybrid powertrain, focusing on several issues related to the real-time implementation of optimal control based techniques, such as the Equivalent Consumption Minimization Strategies (ECMS). Real-time implementation is introduced as an intermediate step of a complete chain of tools aimed at investigating the supervisory control problem. These tools comprise an offline optimizer based on Pontryagin Minimum Principle (PMP), a two-layer real-time control structure, and a modular engine-in-the-loop test bench. Control results are presented for a regulatory drive cycle with the aim of illustrating the benefits of optimal control in terms of fuel economy, the role of the optimization constraints dictated by drivability requirements, and the effectiveness of the feedback rule proposed for the adaptation of the equivalence factor (Lagrange multiplier).
Journal Article

Unregulated Harmful Substances in Exhaust Gas from Diesel Engines

2009-06-15
2009-01-1870
The volatile organic compounds (VOC) from diesel engines, including formaldehyde and benzene, are concerned and remain as unregulated harmful substances. The substances are positively correlated with THC emissions, but the VOC and aldehyde compounds at light load or idling conditions are more significant than THC. When coolant temperatures are low at light loads, there are notable increases in formaldehyde and acetaldehyde, and with lower coolant temperatures the increase in aldehydes is more significant than the increase in THC. When using ultra high EGR so that the intake oxygen content decreases below 10%, formaldehyde, acetaldehyde, benzene, and 1,3-butadiene increase significantly while smokeless and ultra low Nox combustion is possible.
Journal Article

Measuring Diesel Ash Emissions and Estimating Lube Oil Consumption Using a High Temperature Oxidation Method

2009-06-15
2009-01-1843
Diesel engine ash emissions are composed of the non-combustible portions of diesel particulate matter derived mainly from lube oil, and over time can degrade diesel particulate filter performance. This paper presents results from a high temperature oxidation method (HTOM) used to estimate ash emissions, and engine oil consumption in real-time. Atomized lubrication oil and diesel engine exhaust were used to evaluate the HTOM performance. Atomized fresh and used lube oil experiments showed that the HTOM reached stable particle size distributions and concentrations at temperatures above 700°C. The HTOM produced very similar number and volume weighted particle size distributions for both types of lube oils. The particle number size distribution was unimodal, with a geometric mean diameter of about 23 nm. The volume size distribution had a geometric volume mean diameter of about 65 nm.
Journal Article

Hydrogen SI and HCCI Combustion in a Direct-Injection Optical Engine

2009-06-15
2009-01-1921
Hydrogen has been largely proposed as a possible alternative fuel for internal combustion engines. Its wide flammability range allows higher engine efficiency with leaner operation than conventional fuels, for both reduced toxic emissions and no CO2 gases. Independently, Homogenous Charge Compression Ignition (HCCI) also allows higher thermal efficiency and lower fuel consumption with reduced NOX emissions when compared to Spark-Ignition (SI) engine operation. For HCCI combustion, a mixture of air and fuel is supplied to the cylinder and autoignition occurs from compression; engine is operated throttle-less and load is controlled by the quality of the mixture, avoiding the large fluid-dynamic losses in the intake manifold of SI engines. HCCI can be induced and controlled by varying the mixture temperature, either by Exhaust Gas Recirculation (EGR) or intake air pre-heating.
Journal Article

Assessment of Multiple Injection Strategies in a Direct-Injection Hydrogen Research Engine

2009-06-15
2009-01-1920
Hydrogen is widely considered a promising fuel for future transportation applications for both, internal combustion engines and fuel cells. Due to their advanced stage of development and immediate availability hydrogen combustion engines could act as a bridging technology towards a wide-spread hydrogen infrastructure. Although fuel cell vehicles are expected to surpass hydrogen combustion engine vehicles in terms of efficiency, the difference in efficiency might not be as significant as widely anticipated [1]. Hydrogen combustion engines have been shown capable of achieving efficiencies of up to 45 % [2]. One of the remaining challenges is the reduction of nitric oxide emissions while achieving peak engine efficiencies. This paper summarizes research work performed on a single-cylinder hydrogen direct injection engine at Argonne National Laboratory.
Journal Article

Experimental Procedure for Measuring the Energy Consumption of IC Engine Lubricating Pumps during a NEDC Driving Cycle

2009-06-15
2009-01-1919
The paper presents an experimental procedure for comparing different families of IC Engine lubricating pumps in terms of total consumed energy in a NEDC driving cycle. Measures are performed on a test rig able to reproduce the oil temperature profile, the lubrication circuit permeability and its variation during the engine warm-up. The pump under test is driven by a variable speed electric motor supplying the engine velocity profile of the driving cycle. The load on the pump is generated by means of a variable restrictor controlled in a closed loop by a proper combination of speed, temperature, flow rate and pressure signals in order to replicate the typical permeability of the lubricating circuit.
Journal Article

Engine Start-Up Optimization using the Transient Burn Rate Analysis

2011-04-12
2011-01-0125
The introduction of CO₂-reduction technologies like Start-Stop or the Hybrid-Powertrain and the future emission legislation require a detailed optimization of the engine start-up. The combustion concept development as well as the calibration of the ECU makes an explicit thermodynamic analysis of the combustion process during the start-up necessary. Initially, the well-known thermodynamic analysis of in-cylinder pressure at stationary condition was transmitted to the highly non-stationary engine start-up. There, the current models for calculation of the transient wall heat fluxes were found to be misleading. Therefore, adaptations to the start-up conditions of the known models by Woschni, Hohenberg and Bargende were introduced for calculation of the wall heat transfer coefficient in SI engines with gasoline direct injection. This paper shows how the indicated values can be measured during the engine start-up.
Journal Article

Residual Stress Analysis of Punched Holes in 6013 Aluminum Alloy Commercial Vehicle Side Rails

2010-10-05
2010-01-1909
Compliance with tighter emission regulations has increased the proportion of parasitic weight in commercial vehicles. In turn, the amount of payload must be reduced to comply with transportation weight requirements. A re-design of commercial vehicle components is necessary to decrease the vehicle weight and improve payload capacity. Side rails have traditionally been manufactured from high strength steels, but significant weight reductions can be achieved by substituting steel side rails with 6013 high strength aluminum alloy side rails. Material and stress analyses are presented in this paper in order to understand the effect of manufacturing process on the material's mechanical behavior. Metallographic and tensile test experiments for the 6013-T4 alloy were performed in preparation for residual stress measurements of a punching operation. Punched holes are critical to the function of the side rail and can lead to high stress levels and cracking.
Journal Article

Meeting the US Heavy-Duty EPA 2010 Standards and Providing Increased Value for the Customer

2010-10-05
2010-01-1934
The paper will discuss the design and development of heavy-duty diesel engines to meet the US EPA 2010 on-highway standards - 0.2 g/HP-hr NOx and 0.01 g/HP-hr particulate matter (PM). In meeting these standards a combination of in-cylinder control and aftertreatment control for both NOx and particulate has been used. For NOx control, a combination of cooled exhaust gas recirculation (EGR) and selective catalytic reduction (SCR) is used. The SCR catalyst uses copper zeolite to achieve high levels of NOx conversion efficiency with minimal ammonia slip and unparalleled thermal durability. For particulate control, a diesel particulate filter (DPF) with upstream oxidation catalyst (DOC) is used. While the DPF may be actively regenerated when required, it operates predominantly with passive regeneration - enabled by the high NOx levels between the engine and the DPF, associated with high efficiency SCR systems and NO₂ production across the DOC.
Journal Article

Diesel Exhaust Aftertreatment System Packaging and Flow Optimization on a Heavy-Duty Diesel Engine Powered Vehicle

2010-10-05
2010-01-1944
Diesel exhaust aftertreatment systems are required for meeting both EPA 2010 and final Tier 4 emission regulations while meeting the stringent packaging constraints of the vehicle. The aftertreatment system for this study consists of a fuel dosing system, mixing elements, fuel reformer, lean NOx trap (LNT), diesel particulate filter (DPF), and a selective catalytic reduction (SCR) catalyst. The fuel reformer is used to generate hydrogen (H₂) and carbon monoxide (CO) from injected diesel fuel. These reductants are used to regenerate and desulfate the LNT catalyst. NOx emissions are reduced using the combination of the LNT and SCR catalysts. During LNT regeneration, ammonia (NH₃) is intentionally released from the LNT and stored on the downstream SCR catalyst to further reduce NOx that passed through the LNT catalyst. This paper addresses system packaging and exhaust flow optimization for heavy-duty line-haul and severe service applications.
Journal Article

Drivability Analysis of Heavy Goods Vehicles

2010-10-05
2010-01-1981
The paper presents linear and non-linear driveline models for Heavy Goods Vehicles (HGVs) in order to evaluate the main parameters for optimal tuning, when considering the drivability. The implemented models consider the linear and non-linear driveline dynamics, including the effect of the engine inertia, the clutch damper, the driveshaft, the half-shafts and the tires. Sensitivity analyses are carried out for each driveline component during tip-in maneuvers. The paper also analyses the overall frequency response using Bode diagrams and natural frequencies. It is demonstrated that the most basic model capable of taking into account the first order dynamics of the driveline must consider the moments of inertia of the engine, the transmission and the wheels, the stiffness and the damping properties of the clutch damper, driveshaft and half-shafts, and the tires (which link the wheel to the equivalent inertia of the vehicle).
Journal Article

Investigating Control of Vision Based Autonomous Navigation in the Image Plane

2010-10-05
2010-01-2005
This paper develops a novel integrated navigational system for autonomous vehicle motion control. Vehicle control is defined in terms of the required vehicle steering angle, rate of steering change and speed. This paper proposes predictive control in the image plane. The proposed predictive control enables the navigation on the desired path, reduces the control complexity and increases the application space for multiple types of vehicles. The paper investigates vehicle control stability; especially in scenarios containing varying curvature turns and variable vehicle speeds. The primary emphasis of this paper is on vehicle control rather than scene analysis. To demonstrate the proposed vehicle control, a computer vision based multi-lane detection algorithm is introduced. The control strategy is applied such that the vehicle maintains position within the lane boundaries. Stability of the control algorithm is tested and demonstrated in multiple scenarios using 3-D simulation results.
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