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Journal Article

A New Functional Global Auto-ignition Model for Hydrocarbon Fuels - Part 2 of 2: Model Formulation, Development and Performance Assessment

2010-10-25
2010-01-2169
Homogeneous Charge Compression Ignition (HCCI) engine technology has been an area of rapidly increasing research interest for the past 15 years and appears poised for commercialisation through the efforts of international research institutions and manufacturers alike. In spite of significant worldwide research efforts on numerous aspects of this technology, the need still exists for accurate and computationally efficient fuel auto-ignition models capable of predicting the heat release dynamics of two-stage auto-ignition, especially for full boiling range fuels, sensitive to the effects of pressure, temperature, fuel equivalence ratio and inert dilution.
Journal Article

Characteristics of Isopentanol as a Fuel for HCCI Engines

2010-10-25
2010-01-2164
Long chain alcohols possess major advantages over the currently used ethanol as bio-components for gasoline, including higher energy content, better engine compatibility, and less water solubility. The rapid developments in biofuel technology have made it possible to produce C 4 -C 5 alcohols cost effectively. These higher alcohols could significantly expand the biofuel content and potentially substitute ethanol in future gasoline mixtures. This study characterizes some fundamental properties of a C 5 alcohol, isopentanol, as a fuel for HCCI engines. Wide ranges of engine speed, intake temperature, intake pressure, and equivalence ratio are investigated. Results are presented in comparison with gasoline or ethanol data previously reported. For a given combustion phasing, isopentanol requires lower intake temperatures than gasoline or ethanol at all tested speeds, indicating a higher HCCI reactivity.
Journal Article

Effects of Methane/Hydrogen Blends On Engine Operation: Experimental And Numerical Investigation of Different Combustion Modes

2010-10-25
2010-01-2165
The introduction of alternative fuels is crucial to limit greenhouse gases. CNG is regarded as one of the most promising clean fuels given its worldwide availability, its low price and its intrinsic properties (high knocking resistance, low carbon content...). One way to optimize dedicated natural gas engines is to improve the CNG slow burning velocity compared to gasoline fuel and allow lean burn combustion mode. Besides optimization of the combustion chamber design, hydrogen addition to CNG is a promising solution to boost the combustion thanks to its fast burning rate, its wide flammability limits and its low quenching gap. This paper presents an investigation of different methane/hydrogen blends between 0% and 40 vol. % hydrogen ratio for three different combustion modes: stoichiometric, lean-burn and stoichiometric with EGR.
Journal Article

Ultrasonic Imaging of the Piston Ring Oil Film During Operation in a Motored Engine - Towards Oil Film Thickness Measurement

2010-10-25
2010-01-2179
The oil film that forms between piston rings and cylinder liners is an essential parameter which influences parasitic loss and emission rates in an internal combustion (IC) engine. Several methods have been used to analyse these thin oil films in the past, however, all these methods have required invasive access to the contact area via a window or a surface mounted sensor in the cylinder wall or liner. This paper introduces a novel approach for the imaging of the piston ring - cylinder contact, non-invasively. A straight beam ultrasonic contact transducer was coupled to the wet-side of the cylinder wall of a motored diesel engine. Ultrasonic waves were propagated through the cylinder wall and reflections from the ring-liner contact were recorded as the piston rings passed over the sensing area.
Journal Article

Feasibility of Using Full Synthetic Low Viscosity Engine Oil at High Ambient Temperatures in Military Vehicles

2010-10-25
2010-01-2176
The US Army is currently assessing the feasibility and defining the requirements of a Single Common Powertrain Lubricant (SCPL). This new lubricant would consist of an all-season (arctic to desert), fuel-efficient, multifunctional powertrain fluid with extended drain capabilities. As a developmental starting point, diesel engine testing has been conducted using the current MIL-PRF-46167D arctic engine oil at high temperature conditions representative of desert operation. Testing has been completed using three high density military engines: the General Engine Products 6.5L(T) engine, the Caterpillar C7, and the Detroit Diesel Series 60. Tests were conducted following two standard military testing cycles; the 210 hr Tactical Wheeled Vehicle Cycle, and the 400 hr NATO Hardware Endurance Cycle. Modifications were made to both testing procedures to more closely replicate the operation of the engine in desert-like conditions.
Journal Article

Load Expansion of Stoichiometric HCCI Using Spark Assist and Hydraulic Valve Actuation

2010-10-25
2010-01-2172
A spark-assist homogeneous charge compression ignition (SA-HCCI) operating strategy is presented here that allows for stoichiometric combustion from 1000-3000 rpm, and at loads as high as 750 kPa net IMEP. A single cylinder gasoline engine equipped with direct fuel injection and fully variable hydraulic valve actuation (HVA) is used for this experimental study. The HVA system enables negative valve overlap (NVO) valve timing for hot internal EGR. Spark-assist stabilizes combustion over a wide range of engine speeds and loads, and allows for stoichiometric operation at all conditions. Characteristics of both spark-ignited combustion and HCCI are present during the SA-HCCI operating mode, with combustion analysis showing a distinctive spark ignited phase of combustion, followed by a much more rapid HCCI combustion phase. At high load, the maximum cylinder pressure rise rate is controlled by a combination of spark timing and retarding the intake valve closing angle.
Journal Article

A Normally Aspirated Spark Initiated Combustion System Capable of High Load, High Efficiency and Near Zero NOx Emissions in a Modern Vehicle Powertrain

2010-10-25
2010-01-2196
Turbulent Jet Ignition is an advanced spark-initiated pre-chamber combustion system for an otherwise standard spark ignition engine found in current on-road vehicles. This next-generation pre-chamber design simply replaces the spark plug in a conventional spark ignition engine. Turbulent Jet Ignition enables very fast burn rates due to the ignition system producing multiple, widely distributed ignition sites, which consume the main charge rapidly. This high energy ignition system results from the partially combusted (reacting) prechamber products initiating main chamber combustion. The fast burn rates allow for increased levels of dilution (lean burn and/or EGR) when compared to conventional spark ignition combustion, with dilution levels being comparable to other low temperature combustion technologies (HCCI) without the complex control drawbacks.
Journal Article

Optical and Thermodynamic Investigations of Reference Fuels for Future Combustion Systems

2010-10-25
2010-01-2193
The finite nature and instability of fossil fuel supply has led to an increasing and enduring investigation demand of alternative and regenerative fuels. An investigation program is carried out to explore the potential of tailor made fuels to reduce engine-out emissions while maintaining engine efficiency and an acceptable noise level. In this paper, fundamental results of the Diesel engine relevant combustion are presented. To enable optimum engine performance a range of different reference fuels have been investigated. The fundamental effects of different physical and chemical properties on emission formation and engine performance are investigated using a thermodynamic diesel single cylinder research engine and an optically-accessible combustion vessel. Depending on the chain length and molecular structure, fuel compounds vary in cetane number, boiling temperature etc. Therefore, different hydrocarbons including n-heptane, n-dodecane, and l-decanol were investigated.
Journal Article

Waste Lubricating Oil as a Source of Hydrogen Fuel using Chemical Looping Steam Reforming

2010-10-25
2010-01-2192
Initial results are presented for the production of hydrogen from waste lubricating oil using a chemical looping reforming (CLR) process. The development of flexible and sustainable sources of hydrogen will be required to facilitate a "hydrogen economy." The novel CLR process presented in this paper has an advantage over hydrogen production from conventional steam reforming because CLR can use complex, low value, waste oils. Also, because the process is scalable to small and medium size, hydrogen can be produced close to where it is required, minimizing transport costs. Waste lubricating oil typically contains 13-14% weight of hydrogen, which through the steam reforming process could produce a syngas containing around 75 vol% H₂, representing over 40 wt% of the fuel. The waste oil was converted to a hydrogen-rich syngas in a packed bed reactor, using a Ni/ Al₂O₃ catalyst as the oxygen transfer material (OTM).
Journal Article

Binary Mixtures of Branched and Aromatic Pure Component Fuels as Surrogates for Future Diesel Fuels

2010-10-25
2010-01-2188
Future synthetic diesel fuels will likely involve mixtures of straight and branched alkanes, possibly with aromatic additives to improve lubricity and durability. To simulate these future fuels, this study examined the combustion characteristics of binary mixtures of 50%, 70%, and 90% isododecane in hexadecane, and of 50%, 70%, and 80% toluene in hexadecane using a single-cylinder research diesel engine with variable injection timing. These binary blends were also compared to operation with commercial petroleum diesel fuel, military petroleum jet fuel, and five current synthetic Fischer-Tropsch diesel and jet fuels. The synthetic diesel and jet fuels showed reasonable similarity with many of the combustion metrics to mid-range blends of isododecane in hexadecane. Stable diesel combustion was possible even with the 80% toluene and 90% isododecane blends; in fact, operation with 100% isododecane was achieved, although with significantly advanced injection timing.
Journal Article

The Lotus Range Extender Engine

2010-10-25
2010-01-2208
The paper discusses the concept, specification and performance of a new, dedicated range extender engine for plug-in series hybrid vehicles conceived and designed by Lotus Engineering. This has been undertaken as part of a consortium project called Limo Green, part-funded by the UK government. The Lotus Range Extender engine has been conceived from the outset specifically as an engine for a plug-in series hybrid vehicle, therefore being free of some of the constraints placed on engines which have to mate to conventional, stepped mechanical transmissions. The paper starts by defining the philosophical difference between an engine for range extension and an engine for a full series hybrid vehicle, a distinction which is important with regard to how much power each type must produce. As part of this, the advantages of the sparkignition engine over the diesel are outlined.
Journal Article

Electro-Thermal Modeling of a Lithium-ion Battery System

2010-10-25
2010-01-2204
Lithium-ion (Li-ion) batteries are becoming widely used high-energy sources and a replacement of the Nickel Metal Hydride batteries in electric vehicles (EV), hybrid electric vehicles (HEV) and plug-in hybrid electric vehicles (PHEV). Because of their light weight and high energy density, Li-ion cells can significantly reduce the weight and volume of the battery packs for EVs, HEVs and PHEVs. Some materials in the Li-ion cells have low thermal stabilities and they may become thermally unstable when their working temperature becomes higher than the upper limit of allowed operating temperature range. Thus, the cell working temperature has a significant impact on the life of Li-ion batteries. A proper control of the cell working temperature is crucial to the safety of the battery system and improving the battery life. This paper outlines an approach for the thermal analysis of Li-ion battery cells and modules.
Journal Article

Characteristics of Nano-Scale Particulates from Gasoline Turbo-Intercooled Direct-Injection Engine

2010-10-25
2010-01-2197
This study aims to identify the factors that control particulate matter (PM) formation and size distribution in direct-injection spark-ignition (DISI) engines. The test engine used for this research was a 1.6 litre, wall-guided DISI, turbocharged, intercooled, in-line 4 cylinder, Euro IV engine. The exhaust sampling point was before the catalytic converter, i.e. engine-out emissions were measured. The first part of this paper investigates the characteristics of PM number and size distribution of DISI and throttle body injected (TBI) engines. The second part investigates the effect of combustion characteristics of DISI engines on the number of 5nm and 10nm (nucleation) and 200nm (accumulation) PM. A statistical analysis of the coefficient of variance (COV) of the maximum rate of pressure rise (RPmax) over 100 cycles was performed against the COV of 5nm, 10nm and 200nm total particle number.
Journal Article

Internal Injector Deposits in High-Pressure Common Rail Diesel Engines

2010-10-25
2010-01-2242
To meet increasingly stringent diesel exhaust emissions requirements, original equipment manufacturers (OEMs) have introduced common rail fuel injection systems that develop pressures of up to 2000 bar (30,000 psi). In addition, fuel delivery schemes have become more complicated, often involving multiple injections per cycle. Containing higher pressures and allowing for precise metering of fuel requires very tight tolerances within the injector. These changes have made injectors more sensitive to fuel particulate contamination. Recently, problems caused by internal diesel injector deposits have been widely reported. In this paper, the results of an investigation into the chemical nature and probable sources of these deposits are discussed. Using an array of techniques, internal deposits were analyzed from on a number of sticking injectors from the field and from OEM test stands in North America.
Journal Article

Permeability Measurements of Sintered and Paper Based Friction Materials for Wet Clutches and Brakes

2010-10-25
2010-01-2229
Wet clutches are important components used in the transmission and drive trains of many modern vehicles. The clutches transfer torque via the friction between a number of friction discs and the friction characteristics is therefore of great importance for the overall behavior of the vehicles. The friction characteristics is governed by a number of parameters such as lubricant base oil and additives, type and permeability of the friction material and temperature and surface roughness of the interacting surfaces. The permeability is considered to influence time of engagement and supply the sliding interface with lubricant and additives during engagement. In this work, a permeability measurement method suitable for wet clutch friction materials is thus used to measure the permeability of friction materials of different types; sintered bronze and paper based materials.
Journal Article

Experimental Investigation of a Double Magnet EMVA at Key-On Engine: A Mechanical Resonance Based Control Strategy

2010-10-25
2010-01-2223
Nowadays, developing of effective camless engine systems, allowing Variable Valve Actuation (VVA), is one of the fundamental automotive challenge to increase engine power, reduce fuel consumption and pollutant emissions, as well as improve the engine efficiency significantly. Electromechanical devices based on double electromagnets have shown to be a promising solution to actuate engine valves during normal engine cycle due to their efficient working principle. Conversely, this solution requires special care at the key-on engine for the first valve lift, when the valve must be shifted from the middle equilibrium position to the closing one with limited coil currents and power requirements as well. Despite the central role of the first catching problem, few attempts have been done into the existing literature to tackle it systematically.
Journal Article

Carbonyl Formation during High Efficiency Clean Combustion of FACE Fuels

2010-10-25
2010-01-2212
The low temperature conditions that occur during high efficiency clean combustion (HECC) often lead to the formation of partially oxidized HC species such as aldehydes, ketones and carboxylic acids. Using the diesel fuels specified by the Fuels for Advanced Combustion Engines (FACE) working group, carbonyl species were collected from the exhaust of a light duty diesel engine operating under HECC conditions. High pressure liquid chromatography - mass spectrometry (LC-MS) was used to speciate carbonyls as large as C 9 . A relationship between carbonyl species formed in the exhaust and fuel composition and properties was determined. Data were collected at the optimum fuel efficiency point for a typical road load condition. Results of the carbonyl analysis showed changes in formaldehyde and acetaldehyde formation, formation of higher molecular weight carbonyls and the formation of aromatic carbonyls.
Journal Article

Application of a Tunable-Diode-Laser Absorption Diagnostic for CO Measurements in an Automotive HCCI Engine

2010-10-25
2010-01-2254
An infrared laser absorption technique has been developed to measure in-cylinder concentrations of CO in an optical, automotive HCCI engine. The diagnostic employs a distributed-feedback, tunable diode laser selected to emit light at the R15 line of the first overtone of CO near 2.3 μm. The collimated laser beam makes multiple passes through the cylinder to increase its path length and its sampling volume. High-frequency modulation of the laser output (wavelength modulation spectroscopy) further enhances the signal-to-noise ratio and detection limits of CO. The diagnostic has been tested in the motored and fired engine, exhibiting better than 200-ppm sensitivity for 50-cycle ensemble-average values of CO concentration with 1-ms time resolution. Fired results demonstrate the ability of the diagnostic to quantify CO production during negative valve overlap (NVO) for a range of fueling conditions.
Journal Article

Controlling Lubricant-Derived Phosphorous Deactivation of the Three-Way Catalysts Part 2: Positive Environmental Impact of Novel ZDP Technology

2010-10-25
2010-01-2257
Prior technical work by various OEMs and lubricant formulators has identified lubricant-derived phosphorus as a key element capable of significantly reducing the efficiency of modern emissions control systems of gasoline-powered vehicles ( 1 , 2 , 3 , 4 , 5 , 6 , 7 , 8 , 9 , 10 , 11 , 12 , 13 ). However, measuring the exact magnitude of the detriment is not simple or straightforward exercise due to the many other sources of variation which occur as a vehicle is driven and the catalyst is aged ( 1 ). This paper, the second one in the series of publications, examines quantitative sets of results generated using various vehicle and exhaust catalyst testing methodologies designed to follow the path of lubricant-derived phosphorous transfer from oil sump to exhaust catalytic systems ( 1 ).
Journal Article

Deposit Control in Modern Diesel Fuel Injection Systems

2010-10-25
2010-01-2250
Modern diesel Fuel Injection Equipment (FIE) systems are susceptible to the formation of a variety of deposits. These can occur in different locations, e.g. in nozzle spray-holes and inside the injector body. The problems associated with deposits are increasing and are seen in both Passenger Car (PC) and Heavy Duty (HD) vehicles. Mechanisms responsible for the formation of these deposits are not limited to one particular type. This paper reviews FIE deposits developed in modern PC and HD engines using a variety of bench engine testing and field trials. Euro 4/ IV and Euro 5/V engines were selected for this programme. The fuels used ranged from fossil only to distillate fuels containing up to 10% Fatty Acid Methyl Ester (FAME) and then treated with additives to overcome the formation of FIE deposits.
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