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Technical Paper

Analysis of Ice Release from a Rotating Propeller

2015-06-15
2015-01-2079
The introduction of ice-phobic coatings promises to allow passive ice protection systems to be developed particularly for rotating systems such as propellers. The centrifugal force field combined with reduced adhesive strength can produce a self-shed capability limiting the amount of ice build-up. The size and shed time of ice shed from a propeller is predicted using a process that determines ice shape, ice growth rate and both internal and ice-structure interface stresses. A simple failure model is used to predict the onset of local failure and to propagate damage in the ice until local ice shedding is obtained. Recommendations are made on developing the model further.
Technical Paper

Additional Considerations for Analytical Modeling of Rotor Blade Ice

2015-06-15
2015-01-2080
The entire process from ice accretion to ice impact with ice shedding in between still needs refinement. This paper presents key points illustrating the need for improvements in understanding the mechanical properties of ice accretion on helicopter rotor systems.
Technical Paper

Measuring Fuel Efficiency in Various Driving Cycles: How to Get Maximum Fuel Economy Improvement from the Lubricant

2015-09-01
2015-01-2042
Increasing vehicle efficiency has been one of the key drivers of the automotive industry worldwide due to new government emission legislations and rising fuel costs. While original equipment manufacturers (OEMs) are responding with innovative hardware designs for new models, lubricant companies are developing additive solutions to reduce frictional losses in the engine thereby increasing fuel economy of both new and existing vehicles. Fuel efficiency of the vehicle can be measured in a variety of driving cycles, including the New European Driving Cycle (NEDC), Japanese JC-08, and FTP-75 (Federal Test Procedure). The type of vehicle used in fuel economy evaluation in the same cycle plays a significant role. Fuel consumption rates for the same vehicle measured in these driving cycles vary due to the differences in the cycles. Thus, to assess the effect of the lubricant on fuel efficiency in various cycles, the fuel consumption is measured relative to a reference oil.
Technical Paper

Impact of Lubricating Oil Films on Spray-Wall Interaction

2015-09-01
2015-01-2043
In this study the interaction of diesel sprays with thin oil films is optically investigated under engine relevant conditions. Oil films of a few micrometer thickness are generated using a novel high-pressure spin coater. The behavior of spray impingement on a dry and a wetted wall is compared using high-speed visualizations, interferometry and Phase Doppler Anemometry. On this basis, the influence of film presence before interaction on macroscopic spray properties, droplet diameters, droplet velocities and film thickness after interaction is studied.
Technical Paper

Development of New High Porosity Diesel Particulate Filter for Integrated SCR Technology/Catalyst

2015-09-01
2015-01-2018
Diesel engines are widely used to reduce CO2 emission due to its higher thermal efficiency over gasoline engines. Considering long term CO2 targets, as well as tighter gas emission, especially NOx, diesel engines must become cleaner and more efficient. However, there is a tradeoff between CO2 and NOx and, naturally, engine developers choose lower CO2 because NOx can be reduced by a catalytic converter, such as a SCR catalyst. Lower CO2 engine calibration, unfortunately, leads to lower exhaust gas temperatures, which delays the activation of the catalytic converter. In order to overcome both problems, higher engine out NOx emission and lower exhaust gas temperatures, close-coupled a diesel particulate filter (DPF) system with integration of SCR catalyst technology is preferred. For SCR catalyst activity, it is known that the catalyst loading amount has an influence on NOx performance, so a high SCR catalyst loading will be required.
Technical Paper

Effect of Crankcase Oil on the Particle Size Distribution and Total Number Concentration in a Heavy Duty CNG Engine

2015-09-01
2015-01-2041
In this paper, the characteristics of particle size distribution in the exhaust of a turbocharged 5.9 liter Cummins gas engine lubricated by two commonly used oils of different viscometrics (15W-40 and 20W-50) have been investigated. The study also attempts to differentiate the performance of the lubricants on the basis of fuel economy. A test procedure developed in- house was used for the evaluation, wherein the engine was operated at various speeds (1200-2800rpm) and load (25 %, 50% & 75%) conditions. Particle size distribution is measured using Engine Exhaust Particle Sizing Spectrometer (TSI EEPS Model 3090). Results indicate that a majority of the particle emissions are observed in the nucleation region (particle diameter < 50nm) and particle size distribution is found to significantly vary with engine speed.
Technical Paper

Characterization of Emissions from Urea-SCR and DPF System for Heavy Duty Engine

2015-09-01
2015-01-2016
Urea selective catalyst reduction (SCR) systems have a high NOx conversion rate because the ammonia formed by the hydrolyzing urea solution reacts with NOx efficiently as a reducing agent. Systems combining urea-SCR and a diesel particulate filter (DPF) have been adopted in heavy duty vehicles to meet the post new long term emissions regulations in Japan. This study examined the emissions reduction performance of these systems after 160,000 km. The emissions that were examined included both regulated emissions (NOx, PM, HC, and CO) and unregulated emissions. As a result, the cleanness of diesel emissions from a urea-SCR and DPF system was confirmed.
Technical Paper

Simultaneous Measurements of Phosphor Thermometry and PIV for High-Temperature Gas Flows

2015-09-01
2015-01-2002
This study reports a novel alternative technique that can achieve simultaneous two-dimensional temperature and velocity measurements in gas flow. This method is combining phosphor thermometry and PIV operated by a single laser unit. The temperature distribution was obtained from phosphorescence by using two-color method, and the velocity distribution was obtained from two phosphor particle images which were taken in time series during the persistence of the phosphorescence. The measured temperature and velocity were agreed with that measured by thermocouple and that expected as theoretical distribution in the high-temperature gas flows, respectively.
Technical Paper

Fuel Borne Catalyst Assisted Diesel Particulate Filter Regeneration in Current and Legacy Retrofitted Vehicles in China

2015-09-01
2015-01-2017
Retrofitting current and legacy diesel vehicles with Diesel Particulate Filters (DPFs) and associated aftertreatment technology has long been an option to enable vehicles with older engines to meet specific regional emissions legislation. A major positive is the ability for enforced vehicle retrofitting to have an immediate impact on the local air quality in urban environments without vehicle owners having to purchase new vehicles. Retrofit in China in comparison to Europe, for example, is in its relative infancy as China's emission legislation rapidly moves towards adopting European like limits whilst available diesel fuel continues to have variable sulphur concentrations. This paper details the results from a two phase retrofit-study conducted to investigate the ability for Fuel Borne Catalyst (FBC) technology to regenerate DPFs in retrofitted Light Duty (LD) vehicles in China.
Technical Paper

A Study on the Improvement of NOx Reduction Efficiency for a Urea SCR System

2015-09-01
2015-01-2014
Urea SCR (Selective Catalytic Reduction) exhaust after-treatment systems are one of the most promising measures to reduce NOx emissions from diesel engines. Both Cu-zeolite (Cu-SCR) and Fe-zeolite (Fe-SCR) urea SCR systems have been studied extensively but not many detailed studies have been conducted on the combination of both systems. Thus, we carried out studies on such Combined-SCR systems and their capability to reduce NOx under various engine operating conditions. We also conducted transient engine tests using different catalyst systems to compare their performance. The results show that combined-SCR systems can reduce NOx more effectively than Fe-SCR or Cu-SCR alone. The best NOx reduction performance was achieved at a Cu ratio of 0.667 (i.e. Fe: Cu =1: 2). Combined-SCR thus apparently benefits from the characteristics of both Cu-SCR and Fe-SCR, allowing it to reduce NOx over a wide range of operating conditions.
Technical Paper

Development of Highly Precise Injection-Rate Detector Applicable to Piezoelectric Injectors Having the Function of Ultra Multi-Stage Injection

2015-09-01
2015-01-2001
In the past we developed an injection-rate detector, however, it becomes no more applicable to modern high-pressure piezoelectric injection systems having functions of multi-stage injection due to the following problems: High-pressure injection generates shockwaves that induce pressure fluctuation, whose amplitudes of high-frequency components could be not effectively attenuated with a low-pass filter, in the detector. High-pressure injection also causes heterogeneous distribution of temperature in the detector, because the pattern of fuel flow from the injection nozzle to the discharge valve at fuel-discharging process is inappropriate. Accordingly, fuel temperature, which is necessary for identifying bulk modulus of fuel, in the detector could not be precisely obtained, thereby causing an unacceptable level of scattering for determining injection quantity. Hence, we developed a new detector in modifying its constructive design to solve the problems.
Technical Paper

Engine Coolant Temperature Modeling for Control and Diagnostics

2015-09-01
2015-01-1988
In this paper, an internal combustion engine coolant temperature model has been developed for control and diagnostics development and validation purpose. We propose an approach of using both physical laws and dynamic data to develop the dynamic model of the cooling system. The parameters of the equations for the selected components are collected from vehicle under test and from available literature. The unknown parameters are estimated using a constrained non-linear optimization formulation and dynamic data measured from the test vehicle. The results obtained by the proposed model are closely matching with the actual Engine Coolant Temperature responses for various drive cycles.
Technical Paper

Cyber-security for Engine ECUs: Past, Present and Future

2015-09-01
2015-01-1998
In this paper, we outline past, present and future applications of automotive security for engine ECUs. Electronic immobilizers and anti-tuning countermeasures have been used for several years. Recently, OEMs and suppliers are facing more and more powerful attackers, and as a result, have introduced stronger countermeasures based on hardware security. Finally, with the advent of connected cars, it is expected that many things that currently require a physical connection will be done remotely in a near future. This includes remote diagnostics, reprogramming and engine calibration.
Technical Paper

Research on a Closed-Loop Control Strategy of Boost Pressure in Diesel Engines with Regulated Two-Stage Turbocharging System

2015-09-01
2015-01-1986
The level of boost pressure has a significant effect on optimizing the steady-state and transient performance of turbocharged diesel engines. However the problem of matching the wide speed range diesel engine and the high pressure turbocharging system has to be resolved. The regulated two-stage (RTS) system is an effective method to improve the fuel economy, transient response and smoke emissions. Compared with the difficult matching problem of the RTS system, the problem of boost pressure control is more complex due to the frequently changing operating conditions. To overcome the limitations of an open-loop control strategy, a closed-loop boost pressure control strategy was studied numerically using a mean value model of a diesel engine with RTS system. The system identification was conducted for the transient response from the turbine bypass opening command to the boost pressure.
Technical Paper

The Effect of Bypass Valve Control on the Steady-State and Transient Performance of Diesel Engines with Regulated Two-Stage Turbocharging System

2015-09-01
2015-01-1987
The concept of regulated two-stage turbocharging system is proposed to provide high boost pressure level over a wide range of engine speed by regulating the energy distribution of two turbochargers. However, the control strategy of turbine bypass valve becomes more complicated due to the frequently changing working of vehicle diesel engines. In this paper, a two-stage turbocharging system was matched for D6114 diesel engine to improve the low-speed torque. The effect of valve opening on the steady-state and transient performance was analyzed, and two different regulating laws were determined according to the different optimum aims. Then the transient response characteristics of two different regulating laws were studied and optimized at three speeds with the transient loading test. For steady-state performance, the output power and fuel efficiency were increased with the matched turbocharging system.
Technical Paper

Suitability Study of n-Butanol for Enabling PCCI and HCCI and RCCI Combustion on a High Compression-ratio Diesel Engine

2015-09-01
2015-01-1816
This work investigates the suitability of n-butanol for enabling PCCI, HCCI, and RCCI combustion modes to achieve clean and efficient combustion on a high compression ratio (18.2:1) diesel engine. Systematic engine tests are conducted at low and medium engine loads (6∼8 bar IMEP) and at a medium engine speed of 1500 rpm. Test results indicate that n-butanol is more suitable than diesel to enable PCCI and HCCI combustion with the same engine hardware. However, the combustion phasing control for n-butanol is demanding due to the high combustion sensitivity to variations in engine operating conditions where engine safety concerns (e.g. excessive pressure rise rates) potentially arise. While EGR is the primary measure to control the combustion phasing of n-butanol HCCI, the timing control of n-butanol direct injection in PCCI provides an additional leverage to properly phase the n-butanol combustion.
Technical Paper

Effect of Fuel Aromatics on In-Flame Diesel Soot Nanostructure via HRTEM

2015-09-01
2015-01-1829
In order to examine the effect of fuel aromatics on soot processes in diesel flame, nanostructure and morphology of soot particles directly sampled in a diesel flame were investigated via High-Resolution Transmission Electron Microscopy (HRTEM). Three test fuels with different aromatic contents, aromatic-free Fischer-Tropsch Diesel (FTD), naphthalene-added (65,000ppm) FTD and conventional JIS#2 diesel fuels were used. TEM grids were directly exposed to single-shot diesel flames in a constant volume combustion chamber under a diesel-like condition with EGR (1000K, 2.7MPa, 15%O2) to thermophoretically sample soot particles at different axial locations from 40 to 120mm from nozzle. The soot nanostructure such as length, tortuosity and separation of lattice fringes in primary particles and morphology such as primary particle diameter and aggregate gyration radius were analyzed and compared among different fuels and in-flame locations.
Technical Paper

Effects of Hydrogen Ratio and EGR on Combustion and Emissions in a Hydrogen/Diesel Dual-Fuel PCCI Engine

2015-09-01
2015-01-1815
The effects of hydrogen ratio and exhaust gas recirculation (EGR) on combustion and emissions in a hydrogen/diesel dual-fuel premixed charge compression ignition (PCCI) engine were investigated. The control of combustion phasing could be improved using hydrogen enrichment and EGR due to the retarded combustion phasing with a higher hydrogen ratio. The indicated mean effective pressure (IMEP) was increased with a higher hydrogen ratio because the hydrogen enrichment intensified the high temperature reactions and thus decreased the combustion duration. Hydrocarbon (HC) and carbon monoxide (CO) emissions were reduced significantly in a hydrogen/diesel dual-fuel PCCI mode with a similar NOx emissions level as that of the diesel PCCI mode.
Technical Paper

Assessment of the Ignition and Lift-off Characteristics of a Diesel Spray with a Transient Spreading Angle

2015-09-01
2015-01-1828
Multi-hole diesel fuel injectors have shown significant transients in spreading angle during injections, different than past fundamental research using single-hole injectors. We investigated the effect of a this transient spreading angle on combustion parameters such as ignition delay and lift-off length by comparing a three-hole nozzle (Spray B) and single-hole nozzle (Spray A) with holes of the same size and shape as targets for the Engine Combustion Network (ECN). With the temperature distribution for a target plume of Spray B characterized extensively in a constant-volume combustion chamber, the ignition delay and lift-off length were measured and compared. Results show that the lift-off length of Spray B increases and grows by approximately 1.5 mm after the initial stages of ignition, in an opposite trend compared to Spray A where the lift-off length decreases with time.
Technical Paper

Reduction of Methane Slip Using Premixed Micro Pilot Combustion in a Heavy-Duty Natural Gas-Diesel Engine

2015-09-01
2015-01-1798
An experimental study has been carried out with the end goal of minimizing engine-out methane emissions with Premixed Micro Pilot Combustion (PMPC) in a natural gas-diesel Dual-Fuel™ engine. The test engine used is a heavy-duty single cylinder engine with high pressure common rail diesel injection as well as port fuel injection of natural gas. Multiple variables were examined, including injection timings, exhaust gas recirculation (EGR) percentages, and rail pressure for diesel, conventional Dual-Fuel, and PMPC Dual-Fuel combustion modes. The responses investigated were pressure rise rate, engine-out emissions, heat release and indicated specific fuel consumption. PMPC reduces methane slip when compared to conventional Dual-Fuel and improves emissions and fuel efficiency at the expense of higher cylinder pressure.
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