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The transportation sector still depends on conventional engines in many countries as the alternative technologies are not mature enough to reduce carbon footprints in society. The four-stroke diesel engines, primarily used for heavy-duty applications, need either high intake boosting or a large bore to produce higher torque and power output. There is an alternative where a four-stroke engine operated in two-stroke mode with the help of a fully flexible variable valve actuation (VVA) system can achieve similar power density without raising the intake boosting or engine size. A fully flexible VVA is required to control the valve events (lift, timing, and durations) independently so that the four-stroke events can be completed in one cycle. In this study, 1D-3D CFD coupled simulations were performed to develop a gas exchange process for better air entrapment in the cylinder and evacuate the exhaust products simultaneously.

The automotive industry is continuously evolving, demanding innovative approaches to enhance testing methodologies and preventive identify potential issues. This paper proposes an advancement test approach in the area of the overall vehicle system included steering system and power train on a “Road to Rig” test bench. The research aims to revolutionize the conventional testing process by identifying faults at an early stage and eliminating the need to rely solely on field tests. The motivation behind this research is to optimize the test bench setup and bring it even closer to real field tests. Key highlights of the publication include the introduction of an expanded load spectrum, incorporating both steering angle and speed parameters along the test track. The load includes different route and driving profiles like on a freeway, overland and city drive in combination with the steering angles.

The ongoing energy transition will have a profound impact on future mobility, with electrification playing a key role. Battery electric vehicles (EVs) are the dominant technology, relying on the conversion of alternating current (AC) from the grid to direct current (DC) to charge the traction battery. This process involves power electronic components such as rectifiers and DC/DC converters operating at high switching frequencies in the kHz range. Fast switching is essential to minimize losses and improve efficiency, but it might also generate electromagnetic interferences (EMI). Hence, electromagnetic compatibility (EMC) testing is essential to ensure reliable system operations and to meet international standards. During DC charging, the AC/DC conversion takes place off-board in the charging station, allowing for better cooling and larger components, resulting in increased power transfer, currently up to 350 kW.

The optimization and further development of automated driving functions offers great potential to relieve the driver in various driving situations and increase road safety. Simulative testing in particular is an indispensable tool in this process, allowing conclusions to be drawn about the design of automated driving functions at a very early stage of development. In this context, the use of driving simulators provides support so that the driving functions of tomorrow can be experienced in a very safe and reproducible environment. The focus of the acceptance and optimization of automated driving functions is particularly on vehicle lateral control functions. As part of this paper, a test person study was carried out regarding manual vehicle lateral control on the dynamic vehicle road simulator at the Institute of Automotive Engineering.

Ducted Fuel Injection (DFI) engines have emerged as a promising technology in the pursuit of a clean and efficient combustion process. This article aims at elucidating the effect of piston geometry on the engine performance and emissions of a metal DFI engine. Three different types of pistons were investigated and the main piston design features including the piston bowl diameter, piston bowl slope angle, duct angle and the injection nozzle position were examined. To achieve the target, computational fluid dynamics (CFD) simulations were conducted coupled to a reduced chemical kinetics mechanism. Extensive validations were performed against the measured data from a conventional diesel engine. To calibrate the soot model, genetic algorithm and machine learning methods were utilized. The simulation results highlight the pivotal role played by piston bowl diameter and fuel injection angle in controlling soot emissions of a DFI engine.

Opposed-piston two-stroke engines offer numerous advantages over conventional four-stroke engines, both in terms of fundamental principles and technical aspects. The reduced heat losses and large volume-to-surface area ratio inherently result in a high thermodynamic efficiency. Additionally, the mechanical design is simpler and requires fewer components compared to conventional four-stroke engines. When combining this engine concept with alternative fuels such as hydrogen and pre-chamber technology, a potential route for carbon-neutral powertrains is observed. To ensure safe engine operation using hydrogen as fuel, it is crucial to consider strict safety measures to prevent issues such as knock, pre-ignition, and backfiring. One potential solution to these challenges is the use of direct injection, which has the potential to improve engine efficiency and expand the range of load operation.

This paper analyzes the current control, mode control and boost strategy of permanent magnet synchronous motor in dual hybrid system, which has good stability and robustness. Current control includes current vector control, MTPA control, flux weakening control, PI current control and SVPWM control. Motor mode includes initialization mode, normal mode, fault mode, active discharge mode, power off mode, battery heating mode and boost mode. The boost strategy of the hybrid system is based on boost mode management, boost target voltage determination and boost PI control. The specific content is as follows: Boost mode control. Boost mode includes initial mode, normal mode, off mode and fault mode. Boost target voltage is determined. Boost converter is controlled by variable voltage, which depends on the operation status of the motor and generator..

In an ever-transforming sector such as that of private road transport, major changes in the propulsion systems entail a change in the perception of the noise sources and the annoyance they cause. As compared to the scenario encountered in vehicles equipped with an internal combustion engine (ICE), in electrically propelled vehicles the heating, ventilation, and air conditioning (HVAC) system represents a more prominent source of noise affecting a car’s passenger cabin. By virtue of the quick turnaround, steady state Reynolds-averaged Navier Stokes (RANS)- based noise source models are a handy tool to predict the acoustic power generated by passenger car HVAC blowers. The study shows that the most eminent noise source type is the dipole source associated with fluctuating pressures on solid surfaces.

In electrified vehicles, auxiliary units can be a dominant source of noise, one of which is the refrigerant scroll compressor. Compared to vehicles with combustion engines, e-vehicles require larger refrigerant compressors, as in addition to the interior, the battery and the electric motors must be cooled. The compressor causes the acoustic excitation of other refrigeration circuit components and the chassis via pressure pulsations and vibration transmission, as well as emitting airborne sound directly. Sound measurements have been performed in an anechoic chamber to investigate the influence of operating conditions on the acoustics of an electric scroll compressor. This paper investigates the influence of the operating conditions on compressor acoustics and shows that rotation speed is the main factor influencing compressor noise. The sound spectra of fluid, structure and airborne noise are dominated by speed-dependent, tonal components.

DHT hybrid transmission assembly control system discussed in this paper includes hydraulic control, hybrid mode switching control, shift control, dual motor control, clutch and motor thermal management. The hybrid mode is divided into four modes: the EV mode, the serial mode, the parallel mode and the launch mode. Hydraulic control includes torque-pressure conversion, clutch pressure kiss point adaption, clutch oil filling time adaption. Shift control includes shift type decision, shift sequence control, shift inertia process based on motor intervention. Thermal management includes clutch flow and motor flow distribution. Motor control include the current control, mode control and boost strategy of permanent magnet synchronous motor in dual hybrid system, which has good stability and robustness. Motor mode includes initialization mode, normal mode, fault mode, active discharge mode, power off mode.

Due to the objectives of achieving high fuel efficiency and drivability performance, a dual-drive hybrid system with two motors has been developed. Various drive modes are presented based on engine status, requested driver torque and power, as well as C0 status in different working conditions. The transition control of drive mode change poses a unique challenge for the dual-drive hybrid system. This study discusses the control strategies for transitioning between drive modes. The first type of transition mode is divided into four distinct phases. In the second mode transition, there are three phases: the synchronization phase involving P1 torque intervention, the C0 lock-up phase involving frozen P1 torque control and adjustment of C0 clutch torque and pressure correlation, and finally, the torque exchange phase. The third type of transition includes a dedicated torque transition phase followed by a C0 disengaged phase and concluding with a speed synchronization phase.

Forward Collision Warning (FCW) and Lane Departure Warning (LDW) systems are two active safety systems that have recently been added to the U.S. New Car Assessment Program (NCAP) evaluation. Vehicles that pass confirmation tests may advertise the presence of FCW and LDW alongside the vehicle's star safety rating derived from crash tests. This paper predicts the number of crashes and injured drivers that could be prevented if all vehicles in the U.S. fleet were equipped with production FCW and/or LDW systems. Models of each system were developed using the test track data collected for 16 FCW and 10 LDW systems by the NCAP confirmation tests. These models were used in existing fleetwide benefits models developed for FCW and LDW. The 16 FCW systems evaluated could have potentially prevented between 9% and 53% of all rear-end collisions and prevented between 19% and 60% of injured (MAIS2+) drivers. Earlier warning times prevented more warnings and injuries.

We develop a simulation tool which reproduces lane departure crashes for the purpose of estimating potential benefits of Lane Departure Warning (LDW) systems in the American traffic environment. Tools that allow a fast evaluation of active safety systems are useful to make better systems, more effective in the real world; however accuracy of the results is always an issue. Our proposed approach is based on developing a simulation tool that reproduces lane departure crashes, then adding the effect of the LDW to compare the cases with and without the safety system, and finally comparing the results of different settings of the safety system. Here, the accurate reproduction of the relevant crashes determines the reliability of the results. In this paper, we present the reproduction of the lane departure crashes occurred in American roads in one year, by using data distributions obtained from retrospective crash databases.

Insulation coordination requirements for electrical equipment applications are defined in various standards. The standards are defined for application to stationary mains connected equipment, like IT, power supply or industrial equipment. Protection from an electric shock is considered the primary hazard in these standards. These standards have also been used in the design of various automotive components. IEC 60664-1 is an example of the standard. Automobiles are used across the world, in various environments and in varied usage by the customers. Automobiles need to consider possible additional hazards including electric shock. This paper will provide an overview of how to adapt these standards for automotive application in the design of High Voltage (HV) automotive components, including High Voltage batteries and other HV components connected to the battery. The basic definitions from the standards and the principles are applied for usage in automotive applications.

Few studies have investigated pediatric head injury mechanics with subjects below the age of 8 years. This paper presents non-injurious head accelerations during various activities for young children (2 to 7 years old). Eight males and five females aged 2-7 years old were equipped with a head sensor package and head kinematics were measured while performing a series of playground-type activities. The maximum peak resultant accelerations were 29.5 G and 2745 rad/s2. The range of peak accelerations was 2.7 G to 29.5 G. The range of peak angular velocities was 4.2 rad/s to 22.4 rad/s. The range of peak angular accelerations was 174 rad/s2 to 2745 rad/s2. Mean peak resultant values across all participants and activities were 13.8 G (range 2.4 G to 13.8 G), 12.8 rad/s (range 4.0 rad/s to 12.8 rad/s), and 1375 rad/s2 (range 105 rad/s2 to 1375 rad/s2) for linear acceleration, angular velocity, and angular acceleration, respectively.

Federal Motor Vehicle Safety Standard (FMVSS) 208 - Occupant Crash Protection establishes performance requirements to determine whether passenger vehicles, light multipurpose vehicles, and trucks meet conditions and injury criteria specified by the standard. On May 12, 2004, the National Highway Traffic Safety Administration (NHTSA) amended the standard to set the path for future air bag development [1, 2]. The amendment concerned the development of airbag systems that would be designed to minimize the risk of air bag induced injuries in comparison to current technologies. These new rules forward the framework for engineering of these systems without strictly regulating their design. This paper will discuss the test methodologies used from the initial design phase to the final validation phase of a vehicle. Strategies for advanced air bag system types, suppression and low risk occupant mixes, and the use of human subjects will be discussed.

The risk of sustaining injury in side collisions is correlated to collision severity as well as other factors such as restraint usage and occupant position relative to the impact. The most recent National Automotive Sampling System-Crashworthiness Data System (NASS-CDS) data available (1997 to 2007) were analyzed to identify accidents involving passenger vehicles that have experienced an impact with a principal direction of force (PDOF) either between 8:00 and 10:00 or between 2:00 and 4:00, indicating a side impact collision. The Abbreviated Injury Scale (AIS) was used as an injury rating system for the involved vehicle occupants who were at least sixteen years old and were seated in the outboard seating positions of the front row. These data were further analyzed to determine injury risk based on resultant delta-V, restraint system use, and occupant position relative to the impact.

The automotive use of cast aluminum has greatly increased during the past decade, especially for engine blocks and cylinder heads. One physical property that is important in elevated-temperature applications is long-term dimensional stability of the cast aluminum component. Certain cast aluminum alloys (like 319) can undergo dimensional changes when exposed to engine operating temperatures over long periods of time; when these changes occur, the shape of the casting is distorted and the performance of the component may be diminished. Thus, a study was conducted to measure dimensional growth changes in a cast 319-type aluminum alloy as a function of heat-treatment, exposure temperature, and exposure time at the given temperature. The results show that all three factors have a significant effect upon the dimensional stability.

When designing a connecting rod, one needs to pay attention to the buckling strength of the rod. The buckling strength is heavily affected by the beam section, and Johnson's buckling equation is used to estimate the buckling strength of a given beam section. This approach is acceptable if the beam section geometry is constant from the small end to the big end. But, recent expectations for light weight, low NVH, and low fuel consumption engines require optimizing the connecting rod section geometries to be progressively changing from the small end to the big end. Finite Element Analysis (FEA) is often used to evaluate the buckling strength of a rod that has complex changes in beam section. There are two primary FEA methods to do this. One is an eigenvalue method and the other is an explicit dynamic method.