Search Results

Recently, significant focus and development effort has been dedicated toward in-vehicle networking. This effort includes work on behalf of the American Trucking Association (ATA), the Society of Automotive Engineers (SAE), the International Standards Organization (ISO), and independent developments by automotive and semiconductor manufacturers. In-vehicle networking extends, as a result, beyond passenger cars into heavy truck, military, and construction vehicles. In the course of these developments, the benefits of networking have been examined and networking is perceived as having significant benefits, resulting in production and custom development [1, 2, 3]. The Controller Area Network (CAN) is a high-performance serial communication solution which has been designed to meet the requirements for the broad range of applications and has now progressed from a specification to a product.

A novel transmission has been designed, built, and tested utilizing a traction continuously variable drive and a planetary traction fixed ratio drive. This paper describes the design of the transmission both in terms of power flow concept and in new component construction. The continuously variable drive and planetary are combined in a scheme whereby three modes of power flow are meshed to provide a high continuously variable ratio range of more than 20:1 overall. Neutral and reverse are available with no additional hardware. The transmission was installed in a half ton pick-up truck for testing the concept as a high ratio vehicle transmission.

The availability of the gas turbine engine for the heavy duty highway tractor application will place greater emphasis on utilizing smaller and lighter drivetrain components. This paper describes the development of components for a 10,000 rpm drivetrain from the engine to the driving wheels. The performance of the vehicle has proven the technical feasibility of a high speed drivetrain concept for gas turbine powered trucks which may eventually be commercially available.

The use of instrumentation on agricultural equipment slowly evolved from human observation of the operation of the equipment to a level of instrumentation which parallels that found on automobiles, and shared that automotive plateau for approximately 40 years. It has now embarked on a path which differs from that of the automobile. These differences are now openly competitive within the agricultural industry in both the choice of display technology and in function selection. This paper reviews both the early and modern agricultural instrumentation along with some of the unique functions now being monitored.

As we move toward electrification in future mobility, weight and cost reduction continue to be priorities in vehicle development. This has led to continued interest in advanced molding processes and holistic design to enable polymer materials for demanding structural applications such as pickup truck beds. In addition to performance, it is necessary to continue to improve styling, functionality, quality, and sustainability to exceed customer expectations in a competitive market. To support development of a lightweight truck bed design, a cross-functional team objectively explored the latest materials and manufacturing technologies relevant to this application. In Phase 1 of this work, the team considered a variety of alternatives for each functional area of the bed, including thermoplastic and thermoset materials with a range of processing technologies.

Combustion control strategy for high efficiency and low emissions in a heavy duty (H D) diesel engine was investigated experimentally in a single cylinder test engine with a common rail fuel system, EGR (Exhaust Gas Recirculation) system, boost system and retarded intake valve closing timing actuator. For the operation loads of IMEPg (Gross Indicated Mean Effective Pressure) less than 1.1 MPa the low temperature combustion (LTC) with high rate of EGR was applied. The fuel injection modes of either single injection or multi-pulse injections, boost pressure and retarded intake valve closing timing (RIVCT) were also coupled with the engine operation condition loads for high efficiency and low emissions. A higher boost pressure played an important role in improving fuel efficiency and obtaining ultra-low soot and NOx emissions.

A multi-year Power System R&D project was initiated with the objective of developing an off-road hybrid heavy-duty concept diesel engine with front end accessory drive-integrated energy storage. This off-road hybrid engine system is expected to deliver 15-20% reduction in fuel consumption over current Tier 4 Final-based diesel engines and consists of a downsized heavy-duty diesel engine containing advanced combustion technologies, capable of elevated peak cylinder pressures and thermal efficiencies, exhaust waste heat recovery via SuperTurbo™ turbocompounding, and hybrid energy recovery through both mechanical (high speed flywheel) and electrical systems. The first year of this project focused on the definition of the hybrid elements using extensive dynamic system simulation over transient work cycles, with hybrid supervisory controls development focusing on energy recovery and transient load assist, in Caterpillar’s DYNASTY™ software environment.

Electronic control systems using microprocessors for construction machines have been increasing rapidly in response to needs for safety and convenience on the part of operators. Sensors and actuators will play an important role in the proliferation of these systems. Recently, there has been a growing number of applications in which it is necessary to determine the displacement of hydraulic sensors. As a result, many types of sensor systems were developed for this type of application. However, so far there have been no systems capable of working well in construction machines due to these sensors having to be used under extremely severe conditions. Severe impact and high temperature conditions generated by compressed hydraulic oil ended up delaying the development of these systems. In response to these needs, the authors have developed a hydraulic cylinder equipped with a magnetic stroke sensor for use in heavy duty operations.

The application of hydromechanical continuously variable transmission technology to a wide variety of automotive applications is made feasible by a unique design approach. Analysis indicates that the basic design scales readily to accommodate power inputs of under 7.5 KW to over 750 KW. The first prototype has been targeted to compete in the mid-range truck and bus market segments with transmission input torques in the order of 850 N.m to 1300 N.m and a maximum torque multiplication of approximately 10:l. The problems of high cost, poor efficiency and excessive noise which prevented prior hydromechanical units from gaining acceptance for automotive applications have been eliminated or reduced to acceptable levels in the new design.

The proprietary CVT technology introduced at the 1991 SAE International Truck & Bus Meeting & Exposition in Chicago has subsequently gone through numerous design iterations and is currently in the second generation hardware stage. Ongoing optimization of the hardware has resulted in overall system performance which meets or exceeds initial predictions, thereby assuring suitability for all automotive applications.

The feasibility and performance of a hydrostatic transmission for a load-haul-dump vehicle has been studied through computer simulation utilising efficiency data of commercially available hydraulic pumps and motors and measured tractive demand of the vehicle. Results compared with a conventional torque converter - gearbox transmission indicate that with the proper sizing of the hydraulic components, the hydrostatic transmission yields improved drive efficiency, particularly at low vehicle speeds when maximum tractive effort is being demanded. Peak transmission input power has also been significantly reduced.

The present paper reports experimental and numerical research activities devoted to deeply characterize the behavior and performance of a Heavy Duty (HD) internal combustion engine fed by compressed natural gas (CNG). Current research interest in HD engines fed by gaseous fuels with low C/H ratios is related to the well-known potential of such fuels in reducing carbon dioxide emissions, combined to extremely low particulate matter emissions too. Moreover, methane, the main CNG component, can be produced through alternative processes relying on renewable sources, or in the next future replaced by methane/H2 blends. The final goal of the presented investigations is the development of a predictive 0D combustion submodel within the framework of a 1D numerical simulation platform.

This article introduce a kind of displacement sensor and the matching circuits with it. The sensor can be used to measure the displacement of cartridge insert valve in the medium of pressure with amplitude ranged from 0 Mpa to 32 Mpa.

A knowledge-based system for agricultural tillage equipment selection and management is presented. There are ten tillage systems suitable for corn and soybean production in Ontario. These systems manipulate the soil by different amounts resulting in varying levels of soil degradation, crop yields, and weed problems. Many factors, such as soil characteristics, climate, farm economics, and environmental impact make the selection of the most appropriate tillage practice a difficult task. Except for mouldboard plough, few farmers have experience operating and managing these tillage systems. Knowledge and information obtained from three experts is incorporated into the knowledge-based computer program to aid farmers in the selection and management of tillage systems. Selection criteria included in the program are environmental impact, management difficulty, economic return, and energy output/input ratio.

Edinburgh is one of the fastest growing and most prosperous cities in the United Kingdom. This success has brought with it the problems of traffic congestion and pollution. The Edinburgh Metro would use the city's disused railway heritage combined with modern light rail technology to provide a popular and sustainable transport system. When this proposal was originally submitted in 1999, it seemed a worthwhile but distant possibility. However, in October 2001 and March 2002, the Scottish Executive announced preliminary funding packages that mean that significant progress is now likely. The planned system could be operating by 2009.

A lightweight design method of vehicle dash insulators is proposed and investigated in this paper. The lightweight dash insulator, which is composed of double layers of cotton felt with different density and a layer of polyethylene (PE) film and has 55% decrease in weight, is developed and applied in a passenger car, instead of the traditional “heavy layer-soft layer” dash insulator. To evaluate the NVH performance of the lightweight dash insulator, the noise reduction (NR) level index is calculated by using SEA simulation and the sound pressure level and sound qualities in the vehicle are tested under the driving conditions for wide open throttle acceleration in third gear and 60km/h cruising in fourth gear. The simulation and test results show that the vehicle with the lightweight dash insulator has better NVH performance.

The object of this paper is to review developments taking place in Europe on truck transmission design. The existing design principles used in synchronized mechanical transmissions are reassessed. A new approach where the main emphasis is given to synchronizer duty is described. The paper also discusses the logical extension of the use of stepped transmissions into semiautomatic versions and the possibilities of stepless transmissions.

The Organic Rankine Cycle (ORC) has proven to be a promising technology for Waste Heat Recovery (WHR) systems in heavy duty diesel engine applications. However, due to the highly transient heat source, controlling the working fluid flow through the ORC system is a challenge for real time application. With advanced knowledge of the heat source dynamics, there is potential to enhance power optimization from the WHR system through predictive optimal control. This paper proposes a look-ahead control strategy to explore the potential of increased power recovery from a simulated WHR system. In the look-ahead control, the future vehicle speed is predicted utilizing road topography and V2V connectivity. The forecasted vehicle speed is utilized to predict the engine speed and torque, which facilitates estimation of the engine exhaust conditions used in the ORC control model.

The need for pressure feed back in hydraulic servo systems has long been recognized. Until recently however such transduction has not been practical from the perspectives of both price and performance. This paper describes the simplification of a proven design to reach a cost effective solution to this problem. A test program verifying performance under actual working conditions is described.