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Technical Paper

Investigations of Emission Reduction Potential of Diesel-Methanol Blends in a Heavy-Duty Genset Engine

2021-09-22
2021-26-0104
One of the most promising fuel alternatives for Diesel is Methanol. The fuel is regarded advantageous owing to the easy availability of raw materials for its production, its low cost and high Oxygen content that has potential to reduce emissions of smoke, CO and PM. Methanol as a fuel blend with Diesel is non-viable as they are not readily miscible with each other. This paper expounds the engine performance and emission evaluation of blending Methanol with Diesel by using two methods that aid in overcoming phase separation. The experiments were performed in two stages. In the first stage, investigation of phase stabilization of Methanol in Diesel with suitable additive concentration was performed. This was performed to determine the optimum additive and its concentration for a Methanol share of up to 25% in Diesel-Methanol blends for a stabilization period of 30 days.
Technical Paper

Virtual Simulation Method to Predict Farm Tractor Durability Load Cycles for Proving Ground Tests

2021-09-22
2021-26-0097
Agriculture machinery industries have always relied on conventional product development process such as laboratory tests, accelerated durability track tests and field tests. Now a days the competitive nature seen in industry concerns need to enhance product quality, time to market and development cost. Utilization of Computer Aided Engineering (CAE) methods not only provide solution but also could play key role in tractor development process. The objective is to assess the performance of virtual simulation model of mid segment farm tractor using Multibody System Model (MBS) for predicting the durability loads on virtual proving ground test tracks. Multibody simulation software MSC ADAMS is used to develop a virtual tractor model. Durability test tracks and simulation is carried out as per company testing standards. Data measurement is done using Wheel Force Transducer (WFT) to study front and rear spindle forces and moments to evaluate the virtual model performance.
Technical Paper

A Study on Significance of Forward Speed of Tractor and Peripheral Speed of Rotavator for Optimal Field Performance

2021-09-22
2021-26-0099
The trace of rotavator blade is trochoidal path which depends both on tractor forward speed and rotational speed of rotavator. Since this path plays an important role in pulverization, hence pulverization also depends on both factors. In present days system, Rotavator an active tillage implements drawn by tractor is operated by drivers experience and driver set up the speed by throttling the tractor to reach the rated 540 PTO rpm mark in instrumentation cluster. Thus, there is no indication system available to farmer/ Tractor driver to operate the tractor connected rotavator at optimal forward tractor speed and rotational speed of rotavator. Thus, leading to decrease in field quality and performance.
Technical Paper

Development of Sensor Based Rotavator Unit For Display of Operational Parameters on Various Soil Conditions

2021-09-22
2021-26-0091
Rotavator is an active tillage implement for breaking the Soil and for the preparation of seed bed for cultivation. The Farmers are currently facing problem due to usage of sub optimal speed of Rotavator which results in more fuel consumption, takes more time for completion of operation. Also, the Current Rental models work on Tractor + Implement as rental combination and customer not able to rent Rotavator as a standalone implement due to non-availability of Tracking information such as hours of utilization on Rotavator. Farmers not able to maintain the service periodicity, if oil change not done in prescribed duration then it may result in improper maintenance and breakdown of the Rotavator. To overcome these problems a smart Rotavator developed consists of an electronic unit fitted on the Rotavator shaft to measure the speed of the shaft rotation and in turn convert to Rotavator speed and also able to convert into Hours of usage based on the starting and stopping of the rotavator.
Technical Paper

A Model Based Approach to DPF Soot Estimation and Validation for BSVI Commercial Vehicles in Context to Indian Driving Cycles

2021-09-22
2021-26-0183
With India achieving the BSVI milestone, the diesel particulate filter (DPF) has become an imperative component of a modern diesel engine. A DPF system is a device designed to trap soot from exhaust gas of the diesel engine and demands periodic regeneration events to oxidize the accumulated soot particles. The regeneration event is triggered either based on the soot mass limit of the filter or the delta pressure across it. For a Heavy Duty Diesel Engine (HDDE), pressure difference across the DPF is not usually reliable as the size of the DPF is large enough compared to the DPF used ina passenger vehicle diesel engine. Also, the pressure difference across DPF is a function of exhaust mass flow and thus it makes it difficult to make an accurate call for active regeneration. This demands for a very accurate soot estimation model and it plays a vital role in a successful regeneration event.
Technical Paper

Optimized Power Utilization of Air Conditioner in Electric City Bus Using

2021-09-22
2021-26-0142
Electric vehicles have a limitation of limited range and long charging time. Energy optimization plays a very crucial role in determining the range of an electric vehicle. The innovative system proposed here gives the opportunity to reduce energy wastage and efficiently direct the electrical energy to improve the driving range of a 9 meter AC electric bus. The high voltage air conditioner unit alone consumes more than 40% of the electrical energy stored in the traction battery which reduces the driving range of the electric bus drastically. The proposed system optimizes the air conditioner utilization to direct cool air only in areas where passengers are present. Buses do not always run on full capacity, when there are less number of people in the bus the system detects the locations of the passengers using sensors and occupant detection algorithm, this enables the controller to identify the areas where cooling has to be focused and where cooling can be reduced or stopped.
Technical Paper

A Comprehensive Study on DOC Selection for Euro 6 Compliant Heavy Commercial Vehicles

2021-09-22
2021-26-0216
Euro 6 emission norms are getting implemented in India from April 2020 and it is being viewed as one of the greatest challenges ever faced by the Indian automotive industry. In order to achieve such stringent emission norms along with top performance for vehicle, a good strategy should be incorporated to control system out NOx emissions and soot regeneration. Extruded Vanadium catalyst is deployed for this passive regeneration system with DOC (Diesel Oxidation Catalyst), DPF (Diesel Particulate Filter) and SCR (Selective Catalyst Reduction), where the amount of catalyst loading in DOC plays an apex role in deciding conversion efficiency of SCR and passive regeneration capabilities. This study mainly focuses on the impact of catalyst loading of DOC over SCR efficiency. NO2 to NOx ratio should be close to 0.5 for optimum conversion efficiency of SCR. Catalyst loading in DOC decides the amount of NO2 coming upstream to SCR.
Technical Paper

Development of Thermal Detection Device for Automotive Vehicles to Monitor Human Body Heat

2021-09-22
2021-26-0232
According to research studies, epidemics such as SARS, COVID-19 spread have caused huge negative impacts on population, health and the economy around the globe. The outbreak places a huge burden on international health systems that were already straining to address AIDS, tuberculosis, malaria, and a host of other conditions. Research has proven that incase infected person is not traced timely then the spread of infection in society will take the shape of large-scale community transmission. Most of the infections spread because they got unnoticed by the infected person. One part of the access checker scans is a person’s body temperature by measuring infrared radiation emitted by their skin. Fever screening by infrared thermal imaging has become more widespread following the SARS infection, and particularly during the pandemic H1N1 and COVID-19 outbreak. Skin temperature is measured without contact by monitoring the emitted infrared radiation.
Technical Paper

Tail Pipe Emission Study of an Aged Exhaust after Treatment System for 3.8 Litre Diesel Engine

2021-09-22
2021-26-0215
With implementation of stringent BSVI emission norms and regulations like OBD-II on vehicle, it is essential to define the life of exhaust after treatment along with the vehicle. Diesel after treatment generally consists of DOC, DPF and SCR. Lubricating oil contains phosphorus and zinc which adversely affect the DOC. Unburned hydrocarbons (UNHBC) and SOF in tail pipe get accumulated in the DPF. This requires regeneration process where in, high temperatures in exhaust after treatment (EATS) burn the adsorbed Sulphur or phosphorus, thereby improving the conversion efficiencies. Repeated regenerations lead to ash accumulation in DPF and this reduces its capability for soot accumulation. Sulphur in the exhaust impacts SCR through NOx conversion. The present study analyzes the effect of (1) Chemical aging (2) Thermal aging on 3.77 liter diesel engine after treatment. A test cycle was prepared to run the durability for EATS.
Technical Paper

A Novel Thermal Management Simulation Model Analysis for The Fuel Cell Electric Truck Systems

2021-09-22
2021-26-0226
The increase in the global warming potential and increase in the pollution rate; people tend to adopt an alternative for the internal combustion engine vehicles. And the alternative leans toward electric vehicle technology. The pure electric vehicle technology also has the limitations of lesser energy storing capacity and higher charging time; needs further improvement. The advancements are Fuel Cell Electric Vehicles (FCEV) helps the vehicles to have a higher range and lesser filling time. The efficient thermal management system in FCEV leads higher energy utilization and increased vehicle range. This paper deals with the significance of thermal management energy consumption on the range and effective working of the FCEV System.
Technical Paper

The Study and Deep Insights of Port Injection Turbocharged CNG Engine Development for Trucks and Buses

2021-09-22
2021-26-0214
The intensifying demand of cleaner fuelled vehicles considering current norms of BSIV and upcoming stringent norms of BSVI with low cost solutions has promoted the development of CNG and dual fuel vehicles. CNG vehicle is anticipated to discover its extensive use for environment fortification and effective deployment of energy capitals. Thus, CNG vehicles can be pretty effective in averting environment deterioration. CNG has low carbon to hydrogen ratio, this leads to very low CO2 emissions compared to gasoline and diesel vehicles. CNG engines have the potential of low NOx and particulate emissions. Natural gas vehicle development has been directed on the way to current use of direct injection and port injection with S.I. engines. Generally for low cost development, all OEMs prefer optimization of existing engines. Similarly for this project, a diesel engine was converted to S.I. engine for development of low emission CNG engine.
Technical Paper

Evaluation of Different Methodologies of Soot Mass Estimation for Optimum Regeneration Interval of Diesel Particulate Filter (DPF)

2021-09-22
2021-26-0208
Diesel engines have always been popular for their low end torque and lugging abilities. With their higher thermal efficiencies through technical advancements, diesel engines are preferred powertrains in mass transportation of goods as well as people [14] [15]. A diesel engine always banks on excess air, which is subjected to higher compression ratios so as to achieve temperatures, enough to facilitate auto-ignition of diesel. With the advent of turbocharging and intercooling, the air availability is further enhanced, ensuring better combustion efficiency, lesser HC, CO and particulate matter (PM) emissions together with improved fuel efficiencies [2] [15]. Higher air availability also has its own shortcomings in the form of higher NOx (Nitrogen oxides) emissions. With stringent emission norms in place, reduction of NOx as well as PM, without sacrificing performance and fuel economy, is of utmost importance.
Technical Paper

Multi Axis Fatigue Test of Lift Axle Assembly through Real Time Simulation Abstract

2021-09-22
2021-26-0486
This paper discusses the test setup and methodology required to validate complete lift axle assembly for simulating the real time test track data. The correlation of rig vs track is discussed. The approach for reduction of validation time by eliminating few of the non-damaging tracks/events, its correlation with real life condition is discussed, and details are presented. With increased competition, vehicle development time has reduced drastically in recent past. Bench test procedure using accelerated test cycle discussed in this paper will help to reduce development time and cost. Process briefed in this paper can also be used for similar test specification for other structural parts or complete suspension system of heavy commercial vehicles.
Technical Paper

Improvement in the Brake Pedal Feel Comfort for Light Commercial Vehicles with Hydraulic Brake System

2021-09-22
2021-26-0515
Being a safety critical aggregate, every aspect of brake system is considered significant in vehicles operations. Along with optimum performance of brake system in terms of deceleration generation, brake pedal feel or brake feel is considered as one of the key elements while evaluating brake system of vehicles. There are many factors such as liner and drum condition, road surface, friction between linkages which impress the pedal feel. Out of these, in this paper we will be discussing the factors which influence the brake pedal feel in relation to the driver comfort and confidence building. Under optimum braking condition, brake operation must be completed with pedal effort not very less or not very high, brake pedal feel must be firm throughout the operation, in such a way that it will not create fatigue and at the same time it will give enough confidence to the driver while operating with acceptable travel.
Technical Paper

Heavy Vehicles Kinematics of Automatic Emergency Braking Test Track Scenarios

2020-04-14
2020-01-0995
This paper presents the test track scenario design and analysis used to estimate the performances of heavy vehicles equipped with forward collision warning and automatic emergency braking systems in rear-end crash scenarios. The first part of this design and analysis study was to develop parameters for brake inputs in test track scenarios simulating a driver that has insufficiently applied the brakes to avoid a rear-end collision. In the second part of this study, the deceleration limits imposed by heavy vehicles mechanics and brake systems are used to estimate automatic emergency braking performance benefits with respect to minimum stopping distance requirements set by Federal Motor Vehicle Safety Standards. The results of this study were used to complete the test track procedures and show that all heavy vehicles meeting regulatory stopping distance requirements have the braking capacity to demonstrate rear-end crash avoidance improvements in the developed tests.
Technical Paper

Hydrogen Fuel Cell Buses: Modelling and Analysing Suitability from an Operational and Environmental Perspective

2020-04-14
2020-01-1172
In response to the need to decrease greenhouse gas emissions, the current trend in the transport sector is a greater focus on alternative powertrains. More recent air quality concerns have seen controlled zero emission zones within urban areas. As a result, there is growing interest in hydrogen fuel cell electric buses (FCEBs) as a zero local emission vehicle with superior range, operational flexibility and refuelling time than other clean alternatives e.g. battery electric buses (BEBs). This paper details the performance and suitability analysis of a proposed Wrightbus FCEB, using a quasistatic backwards-facing Simulink powertrain model. The model is validated against existing prototype vehicle data (Mk1), allowing it to be further leveraged for predictions of an advanced future production vehicle (Mk2) with next generation motors and fuel cell stack.
Technical Paper

Impact of Miller Cycle Strategies on Combustion Characteristics, Emissions and Efficiency in Heavy-Duty Diesel Engines

2020-04-14
2020-01-1127
This study experimentally investigates the impact of Miller cycle strategies on the combustion process, emissions, and thermal efficiency in heavy-duty diesel engines. The experiments were conducted at constant engine speed, load, and engine-out NOx (1160 rev/min, 1.76 MPa net IMEP, 4.5 g/kWh) on a single cylinder research engine equipped with a fully-flexible hydraulic valve train system. Early Intake Valve Closing (EIVC) and Late Intake Valve Closing (LIVC) timing strategies were compared to a conventional intake valve profile. While the decrease in effective compression ratio associated with the use of Miller valve profiles was symmetric around bottom dead center, the decrease in volumetric efficiency (VE) was not. EIVC profiles were more effective at reducing VE than LIVC profiles. Despite this difference, EIVC and LIVC profiles with comparable VE decrease resulted in similar changes in combustion and emissions characteristics.
Technical Paper

System-level 1-D Analysis to Investigate Variable Valve Actuation Benefits in a Heavy-Duty Gasoline Compression Ignition Engine

2020-04-14
2020-01-1130
In recent years gasoline compression ignition (GCI) has been shown to offer an attractive combination of low criteria pollutants and high efficiency. However, enabling GCI across the full engine load map poses several challenges. At high load, the promotion of partial premixing of air and fuel is challenging due to the diminished ignition-delay characteristics at high temperatures, while under low load operations, maintaining combustion robustness is problematic due to the low reactivity of gasoline. Variable valve actuation (VVA) offers a means of addressing these challenges by providing flexibility in effective compression ratio. In this paper, the effects of VVA were studied at high loads in a prototype heavy-duty GCI engine using a gasoline research octane number (RON) 93 at a geometric compression ratio (CR) of 15.7. Both late intake valve closing (LIVC) and early intake valve closing (EIVC) strategies were analyzed as a measure to reduce the effective compression ratio.
Technical Paper

Experimental Rattle Source Characterisation Using Matrix Inversion on a Reception Plate

2020-09-30
2020-01-1541
Minimizing rattle noises is becoming increasingly important for hybrid and electrical vehicles as masking from the internal combustion engine is missing and in view of the functional requirements of the office-like interiors of next generation automated vehicles. Rattle shall therefore be considered in the design phase of component systems. One hurdle is the modelling of the excitation mechanisms and its experimental validation. In this work we focus on excitation by loose parts having functional clearances such as gear systems or ball sensors in safety belt retractors. These parts are excited by relatively large low frequency displacements such as road-induced movements of the car body or low order rigid body engine vibrations generating multiple impacts with broad band frequency content. Direct measurement of the impact forces is in many cases not possible.
Technical Paper

Fuel Consumption and NOx Emission Prediction of Heavy-Duty Diesel Vehicles under Different Test Cycles and Their Sensitivities to Driving Factors

2020-09-15
2020-01-2002
Due to the rapid development of road infrastructure and vehicle population in China, the fuel consumption and emission of on-road vehicles tested in China World Transient Vehicle Cycle (C-WTVC) cannot indicate the real driving results. But the test results in China Heavy-duty Commercial Vehicle Test Cycle-Coach (CHTC-C) based on the road driving conditions in China are closer to the actual driving data. In this paper, the model for predicting the performance of heavy-duty vehicles is established and validated. The fuel consumption and NOx emission of a Euro VI heavy-duty coach under C-WTVC and CHTC-C tests are calculated by employing the developed model. Furthermore, the fuel consumption of the test coach is optimized and its sensitivity to the driving factors is analyzed.
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