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Technical Paper

Overturning Stability of a Free Standing Crane Under Dynamic Loading

1997-09-08
972721
To assist crane operations planners and others to assess the risk of overturning in crane operations, consideration is given to the action of a short duration dynamic force on a generalized free standing crane loaded with a system of static overturning and stabilizing forces. An equation has been developed to reflect an equivalent dynamic moment for comparison with the static moments acting on a crane. A rule is found that combines into one overturning moment the effects resulting from two or more simultaneous impulses induced by several crane mechanisms. It is shown how crane or installation parameters can be altered to reduce and control overturning risk in crane operations, and how accident investigators can achieve a realistic appreciation of dynamic episodes.
Technical Paper

An Ergonomics-Oriented Approach to Design Agricultural Tractor's Driver Controls

1997-09-08
972722
As more and more functions of agricultural tractors are automated to make farming operations faster and easier, designing efficient driver controls becomes more and more crucial. The French Institute of Agricultural and Environmental Engineering Research (CEMAGREF) and The Ecole Nationale Supérieure d'Arts et Métiers (ENSAM) developed a method to assess drivers' reaction to a new driver controls system including both a psychological and quantitative approach. A physiological approach was also considered, but could not be instrumented in the tractor-cab's environment. A group of eight farmers were used to test the method by evaluating a new automated control system on a tractor. This experiment pointed out that a good indicator of the driver's trust and understanding of the control system was given by the ability to imagine new ways or new conditions in which it could be used.
Technical Paper

Influence of European and German Road Legislation on the Design of Farm Machinery

1997-09-08
972723
The European and German road legislation differs widely from the US-American road legislation. As there is no specific European type approval for farm machinery other than tractors, this paper will focus on the German road legislation, which, being among the toughest in Europe, will be accepted in most European states. The paper will cover the relevant design issues, known by us to cause problems when US-American farm machinery is to be exported into Germany. Among them are dimensions and weights, steering and brakes, noise, lights and emissions.
Technical Paper

Product Design Using an Integrated Design Method

1997-09-08
972716
Current design methods have focused on the integration of diverse engineering and management functions to assist in the management of the product development process. At present, existing product development tools do not allow engineering and management to quantitatively assess the cost-performance trade-offs that exist in product designs. The lack of quantitative measures of product cost-performance relationships prevents engineers from determining the cost of product features and performance, and effectively bars non-technical management from product configuration decisions. An integrated design method would combine engineering and cost relationships within a single analytical framework through the extension of probabilistic performance assessment techniques.
Technical Paper

A New Method for Studying Surface-Initiated Bearing Failure

1997-09-08
972712
This paper describes method which experimentally reproduces the most prevalent bearing fatigue failure modes experienced in ball and roller bearing applications. Generally, bearing fatigue life is divided into two groups. One is a surface-originating type of fatigue. The other is a subsurface-originating type of fatigue. The mechanism of each type of fatigue has been studied. Bearing materials were developed for long-life based on the study of the mechanism of fatigue. However, the condition of the evaluation method, or life test, may be different from the actual application conditions. For instance, the subsurface-originating type of fatigue is tested under extremely heavy loads. The surface-originating type of fatigue is tested with severely contaminated lubrication. There is the possibility that the evaluation methods do not simulate the failure modes that are actually present in the field.
Technical Paper

Characterization and Performance Evaluation of Functional Surfaces

1997-09-08
972711
The aspects of real engineering surfaces are discussed with regard to their three-dimensional nature. A review of potential uses of surface finish measurement methods are discussed for characterization of functional surfaces. The use of an optical-based system and measurement procedures are discussed as a means of differentiating surface roughness and its texture of functional surfaces by surface engineering parameters. Using an optical-based system and a set of specific measurement procedures, two functional surfaces with different roughness were analyzed to illustrate a typical surface topography evaluation. A simple sliding test is then utilized to show that a special finish produced by a proprietary finishing process can provide improved performance, as measured by wear differences, frictional properties and operating temperature of the system.
Technical Paper

Influence of Lubrication on the Fatigue Life of Ball Bearings

1997-09-08
972710
Fatigue life of the 6206 deep groove ball bearings has been evaluated under various thin lubricant film conditions. Endurance testing demonstrates that the fatigue life is remarkably longer than previous formal experiments. In addition, examination of flaked areas showed some to have subsurface origins, even after testing with extremely thin lubricant films. Longer fatigue life has been attributed to improvements in bearing steel quality, as well as improvements in the surface roughness of the ball bearing raceways. With thin lubricant films, the film parameter Λ, and the roughness profile have a greater influence on ball bearing fatigue life. Qualitative analysis of the rolling contact surfaces of some of the bearings after test has been carried out, and the formation of oxidized and carbonated films has been detected. These films can be considered to be contributors to longer fatigue life.
Technical Paper

Wire Braid Angle Response Characteristics in Hydraulic Hose

1997-09-08
972706
This report is concerned with the effects of braid angle on the behavior of hydraulic hose. For equilibrium conditions to exist, and if the braid layers are assumed to bear tension forces only, the angle of the reinforcement layers must be along that of the total force exerted by the internal pressure. This is the neutral angle θN, which has a theoretical value of 54.74° (54°44′). It is possible to hypothesize a fretting wear model in which wires move on top of one another inside a braid layer if the braid angle is different from this theoretical neutral angle. Even though theoretical claims are made by some technical professionals, the hydraulic hose industry has been successfully making hoses with non-neutral braid angles for years. Testing and application have shown that fretting wear is not a principal cause of hose failure and fatigue.
Technical Paper

In-Cylinder Heat Flux in a Four Stroke, Air-Cooled, Spark-Ignited Engine with Fixed Timing

1997-09-08
972708
In-cylinder heat flux, cylinder pressure, and flame arrival and position data were obtained at air fuel ratios ranging from 11 - 16 at 3060 rpm and approximately 80% load. The engine used was a single cylinder, 5 hp, fixed timing, four stroke, overhead valve, air-cooled engine. Methods of mixture preparation include that produced with the stock carburetor, and with a system designed to provide the engine with a homogeneous mixture (HMS). Heat flux was measured using a thermopile device consisting of 300 thermocouple pairs. A thin film platinum RTD was used to measure the temperature at the thermopile and correct for sensitivity of the thermopile output to thermopile temperature. Flame arrival near the sensor was found through the analysis of an ion voltage signal from a probe located next to the heat sensor. An effort was made to identify and account for the variables which influence in-cylinder heat transfer.
Technical Paper

Hydraulic Hose Abrasion Status Report on FCCTC'S Evaluation of the Effectiveness of ISO 6945 Abrasion Test

1997-09-08
972704
In the hydraulic hose industry, abrasion resistance is an important performance characteristic. The International Standardization Organization (ISO) 6945 Abrasion Standard is typically used to evaluate hose cover abrasion. The purpose of this paper is to determine the effectiveness of the standard for producing repeatable results when weight loss and test to failure methods are used.
Technical Paper

Size Change of Through Hardened Bearing Steels at Application Temperatures

1997-09-08
972715
Application of a bearing steel requires a knowledge of how the steel will change size at the temperatures of bearing operation, to determine if the changes in geometry will effect bearing performance. The concern is greatest for through hardened steels whose entire volume is subject to expansion from transformation of retained austenite and contraction from tempering of martensite. This paper presents size change data for 52100 and 52100 Mod. II steels for aging temperatures from room temperature to 220°C (425°F), and for M50 and stainless bearing steels aged up to 425°C (800°F). Historic papers establishing the fundamentals of stability in low alloy steels are reviewed. Behavior of high alloy and stainless bearing steels is explained.
Technical Paper

A Reassessment of Lambda Ratio as a Bearing Surface Fatigue Performance Indicator

1997-09-08
972714
For about three decades, the Lambda ratio, i.e. the ratio of Ehd film thickness to the composite surface roughness has been used as an indicator for bearing lubrication as well as the basis for bearing load rating improvement. Although the film thickness and the Lambda ratio are relatively independent of load, the initiation of surface fatigue, or micropitting is load dependent. Furthermore, in the low Lambda region, the bearing surface fatigue and life ratio are more dependent on roughness than on film thickness. This paper reexamines the role of Lambda ratio and other parameters on bearing surface fatigue and bearing life ratio, by taking into consideration the severity of asperity interactions and microplastic deformation,
Technical Paper

System Level Testing Using the J1939 Datalink Adapter

1997-09-08
972758
The compact Datalink Adapter (DLA) provides the user with the ability to diagnose, monitor and troubleshoot their 1939 based system. With the addition of a Laptop PC, the Datalink is connected into either the serial or parallel port. A Windows based software package completes the system by offering a user friendly environment to conduct the testing.
Technical Paper

J1939 Serial Vehicle Network Explanation and Tutorial

1997-09-08
972757
In the heavy duty vehicle industry, data links allow electronic controllers on a vehicle to interact efficiently to achieve the vehicle's mission. The interactions include sharing sensor data and calculated information, allowing subsystems to influence each other's operation, and communicating subsystem operation state and subsystem configuration. Data links also provide a means for onboard and offboard diagnostic work, including electronic controller identification, reading and clearing diagnostic information, recalibration, and configuration of the controller for the specific vehicle application. The Truck and Bus Control and Communications Network Subcommittee began development of SAE Recommended Practice 51939 to satisfy these needs. This paper presents the serial data communications that have been adopted in the published and draft SAE Truck and Bus J1939 documents: J1939, 51939101, 51939111, 51939121, J1939131, J1939171, J1939173 and J1939181.
Technical Paper

GPS Applications in Construction, Mobile Survey and Machine Control

1997-09-08
972783
Global Positioning Systems (GPS) have introduced to the Construction Industry a new tool with as many possibilities as the Laser presented for increasing the efficiencies, repeatability and accuracy for the contractor. As the industry grows and global positioning systems mature, many applications will emerge from this new tool. This paper discusses merging global positioning with a rotating laser reference to provide an efficient mobile surveying system, as well as a method of automated machine control.
Technical Paper

Product Technology Transfer

1997-09-08
972701
As never before, National and International competition demand ever faster and more accurate development of new products. At the same time corporate downsizings have stripped many R&D budgets to the bone. In this environment it is necessary for product designers to look at new and sometimes uncommon partners in the process of developing new products. Government and University partnerships designed to assist in researching and developing new products are available and more user friendly then ever before. Increasingly government labs are becoming a source of new product research and it is industry pressure that in part determines the direction of that research. If your industry is not working with government and university researchers then your industry is not going to benefit from the results of research conducted.
Technical Paper

An Overview of Copyright and Trademark Law

1997-09-08
972700
I suppose I should warn you that this is not a scholarly treatise on the merits of United States intellectual property law. The purpose of this article is to help you in your day-to-day work to understand the benefits of registering your intellectual property. Much of the basic work involved with registering copyrights can be done by a literate person with typing skills. Trademark law is more complex, and a good attorney can be very useful in the registration process. Of course, there may be other points in your life where an attorney could be useful, ie., if your situation is complicated or litigation is involved, but if everyone follows the rules, these instances can be greatly reduced.
Technical Paper

Dual-System RTK, Centimeter-Accurate Positioning

1997-09-08
972785
RTK stands for “Real Time Kinematic”. GPS RTK receivers provide real time position at centimeter level accuracy, on moving vehicles. If GPS is a fifty-watt bulb and Differential-GPS a spotlight, then RTK is a laser. RTK uses the inherent properties of the microwave satellite signals to measure positions one hundred times more accurately than most Differential GPS receivers. This paper presents a breakthrough in global positioning technology, since RTK can now be done in environments where it was previously impossible. Until now RTK has relied upon dual frequency signals from the GPS system. Both frequencies were needed to get the extra measurements needed for RTK to work. We can now get the extra measurements from another GPS-like system, GLONASS. This gives us dual-system RTK. Dual-system RTK has the advantage that there are more satellites in view, so that we now have RTK operating in environments where it would not work before.
Technical Paper

Precision Angle Sensor Unit for Construction Machinery

1997-09-08
972782
Small swing-radius hydraulic excavators are often used in narrow construction areas, especially in cities. Operators are required to control the movement of the machine very accurately so as not to damage utility wires, trees, advertising signs, gas lines, underground electric wiring, water mains, and so on. The excavators are designed to warn the operator or stop completely when the machine comes close to a known hazard. To perform this function, the machine must be able to accurately monitor the location of the bucket and boom. Angle sensors are put on the joints of the arms and boom to monitor their angles. The bucket position can be calculated with the sensor outputs. Accuracy and rigidity are the most important features for these sensors. Additionally they must be rugged enough to survive in a severe construction environment. The sensor unit has a potentiometer with +/-0.5% independent linearity.
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