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Technical Paper

Multifactorial Mechanical Properties Study on Rat Skin at Intermediate Strain Rates - Using Orthogonal Experimental Design

2024-04-09
2024-01-2512
Most of the skin injuries caused by traffic accidents, sports, falls, etc. are in the intermediate strain rate range (1-100s-1), and the injuries may occur at different sites, impact velocities, and orientations. To investigate the multifactorial mechanical properties of rat skin at intermediate strain rates, a three-factor, three-level experimental protocol was established using the standard orthogonal table L9(34), which includes site (upper dorsal, lower dorsal, and ventral side), strain rate (1s-1, 10s-1, and 100 s-1), and sampling orientation (0°, 45°, and 90° relative to the spine). Uniaxial tensile tests were performed on rat skin samples according to the protocol to obtain stress-stretch ratio curves. Failure strain energy was selected as the index, and the influence of each factor on these indexes, the differences between levels of each factor, and the influence of errors on the results were quantified by analysis of variance (ANOVA).
Technical Paper

An MBSE Methodology for Cross-Domain Vehicle Performance Development

2024-04-09
2024-01-2499
Even if an optimal design is produced in the mid-to-late stages of development, when the maturity of development is increasing, it is already difficult to accept the proposal between the organizations and functions. In case the optimal proposal is made with a small amount of information in the preceding stage, it will be helpful for mutual decision-making. In addition, if all members have a system and development environment that enables access and utilization of necessary data in a timely manner, it is possible to produce quick results through collaboration. To implement such a system and development environment, “digital modeling" of tangible and intangible assets will be essential and to implement an "integrated IT environment" that can access and utilize digital models. Until now, Hyundai Motor Company has not yet fully established a digital development environment that all researchers can simultaneously utilize during the concept development stage.
Technical Paper

Study of Braking Characteristics of New Manual Braking System (1st Report)

2024-04-09
2024-01-2497
The purpose of this study is to propose braking characteristics that are easy for drivers to handle in a system in which braking and driving operations are performed by hand. Genetic algorithm optimization of braking characteristics showed that the best deceleration tracking was achieved by an FG diagram with a logarithmic function shape. In contrast, the slope of the optimal FG diagram tended to decrease as the driver's proportional gain increased.
Technical Paper

Scenario-Based Development and Meta-Level Design for Automotive Systems: An Explanatory Study

2024-04-09
2024-01-2501
Prevailing automotive development focus shifts towards passenger-centric development of vehicle systems. Comparative to autonomous driving development, the challenge evolves to describe all relevant driving situations with the necessary information and context to be able to develop and optimize vehicle systems to actual driving situations. The situational description or scenario, i.e., context or ambiance in which a vehicle is located, represents a fundamental factor in consideration of system behavior and respective system optimization opportunities. The challenge to solve the respective automotive engineering problems for nonlinear multidimensional parameter spaces or mixed integer classification problems is to describe and limit the possible solution space by suitable methodologies. Conventional methods prove inadequate solution as they can only be applied with significant financial resources and engineering time efforts, as known by autonomous driving system development.
Technical Paper

Full-Scale Vehicle Burn Test of a 2013 Sedan in a Wildfire Setting

2024-04-09
2024-01-2503
A burn test was conducted to evaluate the propagation of a fire from burning vegetation underneath a vehicle. A 2013 four-door sedan was instrumented with thermocouples throughout the engine compartment, interior, underbody, and trunk as well as a heat flux sensor underneath the vehicle. The vehicle was placed on a bed of straw to simulate a wildland fuel load. The fire was ignited in the vegetation under the engine compartment near the driver-side front wheel. Initially the fire spread outward from the point of origin under the vehicle. As the fire grew, it spread to the engine compartment and travelled through the vegetation outside of the footprint of the vehicle. The fire progressed rearward along the outside of the vehicle while the fire under the engine compartment continued to grow. During the test, the front and rear driver-side doors were opened at t=1.00 min. and t=1.15 min., respectively.
Technical Paper

Evaluating Fire Propagation into the Passenger Compartment via Full-Scale Burn Testing

2024-04-09
2024-01-2502
Two full-scale burn tests were conducted to evaluate the propagation of an engine compartment fire into the passenger compartment of consumer vehicles. In particular, the effect of penetrations in the bulkhead separating the engine compartment from the passenger compartment was examined. The first burn test involved two vehicles of the same year, make, and model. One of the vehicles was left in the original equipment manufacturer (OEM) configuration. The other vehicle was modified by welding steel plates over the pass-through locations in the bulkhead between the engine and passenger compartments. After the fire was initiated in the engine compartment and had reached the onset of flashover, the heat and flames from this fire began to effect the passenger compartment. At about this same time, flames extending from the engine compartment around the hood began impinging directly on the outer face of the windshield.
Technical Paper

Estimating How Long In-Vehicle Tasks Take: Static Data for Distraction and Ease-of-Use Evaluations

2024-04-09
2024-01-2505
Often, when assessing the distraction or ease of use of an in-vehicle task (such as entering a destination using the street address method), the first question is “How long does the task take on average?” Engineers routinely resolve this question using computational models. For in-vehicle tasks, “how long” is estimated by summing times for the included task elements (e.g., decide what to do, press a button) from SAE Recommended Practice J2365 or now using new static (while parked) data presented here. Times for the occlusion conditions in J2365 and the NHTSA Distraction Guidelines can be determined using static data and Pettitt’s Method or Purucker’s Method. These first approximations are reasonable and can be determined quickly. The next question usually is “How likely is it that the task will exceed some limit?”
Technical Paper

Biosignal-Based Driving Experience Analysis between Automated Mode and Manual Mode

2024-04-09
2024-01-2504
With the rapid development of intelligent driving technology, there has been a growing interest in the driving comfort of automated vehicles. As vehicles become more automated, the role of the driver shifts from actively engaging in driving tasks to that of a passenger. Consequently, the study of the passenger experience in automated driving vehicles has emerged as a significant research area. In order to examine the impact of automatic driving on passengers' riding experience in vehicle platooning scenarios, this study conducted real vehicle experiments involving six participants. The study assessed the subjective perception scores, eye movement, and electrocardiogram (ECG) signals of passengers seated in the front passenger seat under various vehicle speeds, distances, and driving modes. The results of the statistical analysis indicate that vehicle speed has the most substantial influence on passenger perception.
Technical Paper

Drag Reduction Study on Vehicle Shape Optimization Using Gradient-based Adjoint Method

2024-04-09
2024-01-2528
Given the increasingly stringent environmental regulations, most automotive manufacturers were confronted with tougher exhaust emission and energy consumption standards, thus, improving fuel economy has been the top priority for OEMs during the past few years. In this context, it is quite essential to improve the aerodynamic characteristics, especially drag reduction in vehicle shape development, considering its close correlation with fuel consumption and E-range. Of all the optimization approaches, the gradient-based adjoint method has currently received growing attention for its proven effectiveness in calculating the drag sensitivity with respect to geometry parameters, which is indispensable for subsequent shape modification. In this work, we aim to utilize the adjoint approach to optimize the vehicle shape for a lower drag on the DrivAer models.
Technical Paper

The Influence of Hyperparameters of a Neural Network on the Augmented RANS Model Using Field Inversion and Machine Learning

2024-04-09
2024-01-2530
In the field of vehicle aerodynamic simulation, Reynold Averaged Navier-Stokes (RANS) model is widely used due to its high efficiency. However, it has some limitations in capturing complex flow features and simulating large separated flows. In order to improve the computational accuracy within a suitable cost, the Field Inversion and Machine Learning (FIML) method, based on a data-driven approach, has received increasing attention in recent years. In this paper, the optimal coefficients of the Generalized k-ω (GEKO) model are firstly obtained by the discrete adjoint method of FIML, utilizing the results of wind tunnel experiments. Then, the mapping relationship between the flow field characteristics and the optimal coefficients is established by a neural network to augment the turbulence model.
Technical Paper

Investigation of the Prediction Model and Assessment Parameters of Head Injury of Children Occupants Based on Machine Learning

2024-04-09
2024-01-2514
The head injury mechanisms of occupants in traffic accidents will be more complicated due to the diversified seating postures in autonomous driving environments. The injury risks and assessment parameters in complex collision conditions need to be investigated thoroughly. Mining the simulation data by the support vector machine (SVM) and the random forest algorithms, some head injury predictive models for a 6-year-old child occupant under a frontal 100% overlap rigid barrier crash scenario were developed. In these head injury predictive models, the impact speed and sitting posture of the occupant were considered as the input variables. All of these head injury predictive models were validated to have good regression and reliability (R2>0.93) by the ten-fold cross-validation. When the collision speed is less than 60km/h, rotational load is the primary factor leading to head injury, and the trends of BrIC, von Mise stress, Maxshear stress, and MPS are similar.
Technical Paper

Dynamic Yaw Rate Regulation for Moderate Understeer in Four-Wheel Steering Vehicles with Zero Sideslip Angle

2024-04-09
2024-01-2516
The pursuit of maintaining a zero-sideslip angle has long driven the development of four-wheel-steering (4WS) technology, enhancing vehicle directional performance, as supported by extensive studies. However, strict adherence to this principle often leads to excessive understeer characteristics before tire saturation limits are reached, resulting in counter-intuitive and uncomfortable steering maneuvers during turns with variable speeds. This research delves into the phenomenon encountered when a 4WS-equipped vehicle enters a curved path while simultaneously decelerating, necessitating a reduction in steering input to adapt to the increasing road curvature. To address this challenge, this paper presents a novel method for dynamically regulating the steady-state yaw rate of 4WS vehicles. This regulation aims to decrease the vehicle's sideslip angle and provide controlled understeer within predetermined limits.
Technical Paper

Steering Angle Safety Control for Redundant Steering System Considering Motor Winding’s Various Faults

2024-04-09
2024-01-2520
Reliable and safe Redundant Steering System (RSS) equipped with Dual-Winding Permanent Magnet Synchronous Motor (DW-PMSM) is considered an ideal actuator for future autonomous vehicle chassis. The built-in DW-PMSM of the RSS is required to identify various winding’s faults such as disconnection, open circuit, and grounding. When achieving redundant control through winding switching, it is necessary to suppress speed fluctuations during the process of winding switching to ensure angle control precision. In this paper, a steering angle safety control for RSS considering motor winding’s faults is proposed. First, we analyze working principle of RSS. Corresponding steering system model and fault model of DW-PMSM have been established. Next, we design the fault diagnosis and fault tolerance strategy of RSS.
Technical Paper

Design, Analysis, and Comparative Study of Conventional Double Wishbone Control Arms with Modified Split Type Control Arms Design for a Passenger Car

2024-04-09
2024-01-2519
In today's automotive industry, the preference for suspension systems in high-end passenger vehicles is shifting away from conventional MacPherson or double wishbone setups and toward advanced double wishbones with split-type control arms or multi-link suspensions. This shift not only enhances the ride and handling experience but also introduces greater design complexities. This paper explains the design limitations of the conventional double wishbone front suspension (with 2 ball joints) and the opportunities presented by advanced double wishbone suspension designs, including split-type lower control arms (with 3 ball joints) and double split-type control arms (with 4 ball joints). Replacing either of the rigid links (upper/lower) of the conventional double wishbone suspension with a four-bar mechanism in the case of split-type control arm wishbone suspension significantly alters the behavior of the kingpin axis, leading to consequential effects on steering and suspension parameters.
Technical Paper

Effects of Rear Slant Angles on the Bi-Stable Behavior of the Ahmed Body

2024-04-09
2024-01-2522
The bi-stable phenomena of the Ahmed model were experimentally studied at different rear slant angles (31.8 °, 42 °, 50 °, 60 °, 75 °, 90°) and different Reynolds numbers (9.2 × 104, 1.84 × 105, 2.76 × 105). The analysis of pressure gradients both on the base and slant indicate that no bi-stable phenomena were observed at different Reynolds numbers when the slant angle was less than or equal to 50°. However, for the rear slant angles greater than or equal to 60°, the pressure gradients consistently shift between two preferred values at various Reynolds numbers, indicating the presence of bi-stable behavior in the spanwise direction. Therefore, the critical angle for the appearance of bi-stability in the Ahmed model lies within the range of 50° to 60°, and the existence of bistable behavior remains unaffected by the Reynolds number. As the slant angle increases, the switching rate decreases significantly until the angle is greater than 60°.
Technical Paper

Constraint-based Modeling of Fuel-spray Boundary Flow Fields under Sub-cooled and Flash-boiling Conditions

2024-04-09
2024-01-2621
The continuous improvement of spark-ignition direct-injection (SIDI) engines is largely attributed to the enhanced understanding of air-fuel mixing and combustion processes. The intricate interaction between transient spray behavior and the ambient flow field is important to unveil the airflow dynamics during the spray injection process. This study investigates the fuel-spray boundary interactions under different superheated conditions by analyzing the ambient flow field pattern with constraint-based modeling (CBM). In the experimental setup, superheated conditions are facilitated by adjusting different fuel temperatures and ambient pressures. By adding the tracer particles containing Rhodamine 6G to the ambient air, the combined diagnostic of fluorescent particle image velocimetry (FPIV) and Mie-scattering is implemented to measure the velocity distribution and flow trajectory of the air surrounding the spray formation and propagation.
Technical Paper

Measurement of Hydrogen Jet Equivalence Ratio using Laser Induced Breakdown Spectroscopy

2024-04-09
2024-01-2623
Hydrogen exhibits the notable attribute of lacking carbon dioxide emissions when used in internal combustion engines. Nevertheless, hydrogen has a very low energy density per unit volume, along with large emissions of nitrogen oxides and the potential for backfire. Thus, stratified charge combustion (SCC) is used to reduce nitrogen oxides and increase engine efficiency. Although SCC has the capacity to expand the lean limit, the stability of combustion is influenced by the mixture formation time (MFT), which determines the equivalence ratio. Therefore, quantifying the equivalence ratio under different MFT is critical since it determines combustion characteristics. This study investigates the viability of using a Laser Induced Breakdown Spectroscopy (LIBS) for measuring the jet equivalence ratio. Furthermore, study was conducted to analyze the effect of MFT and the double injection parameter, namely the dwell time and split ratio, on the equivalence ratio.
Technical Paper

2D Diesel Spray Droplet Size Mapping Based on Planar Laser Induced Fluorescence and Mie-Scattering Technique Using Sparsity Deconvolution

2024-04-09
2024-01-2622
The distribution of spray droplet sizes plays a pivotal role in internal combustion engines, directly affecting fuel-air mixing, evaporation, and combustion. To gain a precise understanding of droplet size distribution in a two-dimensional space, non-intrusive optical diagnostics emerge as a highly effective method. In the current investigation, two-dimensional (2D) diesel spray droplet sizes mapping using a simultaneous combination of planar laser-induced fluorescence (PLIF) and Mie-scattering techniques is introduced. The assessment of droplet diameter relies on the interplay between fluorescent and scattered light intensities which correspond the light based on volumetric droplets and surface area of the droplets. This calculation is made possible through the LIF/Mie technique. However, traditional LIF/Mie methods are plagued by inaccuracies arising from multiple light scattering.
Technical Paper

Kinetic Model Development for Selective Catalytic Converter Integrated Particulate Filters

2024-04-09
2024-01-2631
To meet the stringent NOx and particulate emissions requirements of Euro 6 and China 6 standard, Selective Catalyst Reduction (SCR) catalyst integrated with wall flow particulate filter (SCR-DPF) has been found to be an effective solution for the exhaust aftertreatment systems of diesel engines. NOx is reduced by ammonia generated from urea injection while the filter effectively traps and burns the particulate matter periodically in a process called regeneration. The engine control unit (ECU) effectively manages urea injection quantity, timing and soot burning frequency for the stable functioning of the SCR-DPF without impacting drivability. To control the NOx reduction and particulate regeneration process, the control unit uses lookup tables generated from extensive hardware testing to get the current soot load and NOx slip information of SCR-DPF as a function of main exhaust state variables.
Technical Paper

Electric vehicle predictive thermal comfort management with solar load estimation

2024-04-09
2024-01-2607
Electric vehicles (EV) present distinctive challenges compared to ICE (Internal Combustion Engine) powered counterparts. Cabin heating and air-conditioning stand out among them, especially cabin heating in cold weather, owing to its outsized effect on drivable range of the vehicle. Efficient management of the cabin thermal system has the potential to improve vehicle range without compromising passenger comfort. A method to improve cabin thermal system regulation by effectively leveraging the solar load on the vehicle is proposed in this work. The methodology utilizes connectivity and mapping data to predict the solar load over a future time horizon. Typically, the solar load is treated as an unmeasured external disturbance which is compensated with control. It can however be treated as an estimated quantity with potential to enable predictive control. The solar load prediction, coupled with a passenger thermal comfort model, enables preemptive thermal system control over a route.
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