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Technical Paper

Procedure for the Design of a Thermoelectric Converter and Comparison with Test Results Obtained on a High Power Density Device

1968-02-01
680395
The procedure for obtaining the performance of a thermoelectric generator from a knowledge of the materials, properties, the junction temperatures, the leg geometries, and the extraneous circuit resistance are well known. This paper deals with the reverse procedure of designing a device which will perform in an optimum fashion while delivering a predetermined voltage and current from a given input heat flux density. The design procedure is demonstrated for hypothetical 250-W generator utilizing segmented N-type PbTe (type 3N/4N)* and P-type PbTe (type 2P). The optimized performance parameters of these materials under ideal conditions are presented in tabular form. Adjustment procedures are established to account for extraneous resistance, shunt heat losses, and off-optimum design performance. The design of the converter portion of a 560-W portable multifueled generator is reviewed, and the results are compared to observed performance.
Technical Paper

Human and Traffic Control Factors in Automotive Exhaust Emission

1968-02-01
680398
This paper deals with two variables affecting the pollutant emission of automotive vehicles: the driver and the traffic control. These factors are shown to have a substantial influence on the pollutant emission of a given vehicle, whether or not that vehicle has an exhaust device. Based on actual data, a function which gives the emission of an average vehicle versus speed, acceleration, and time is defined. To study the influence of driver behavior, a simplified version of the problem which consists in controlling a vehicle through a sequence of lights is examined; it is found that pollutant emission may vary up to one order of magnitude, depending on the control policy, for given physical conditions. A driving policy which minimizes pollution can be found using dynamic programming. The second factor, traffic control, is represented by signal timing along an axis. It is shown that a stop-and-go flow of cars produces twice as much pollutant as an equivalent volume of smooth flow.
Technical Paper

The Urbmobile — A Dual-Mode Vehicle System Design Concept

1968-02-01
680397
This paper resulted from a study that was performed by the Cornell Aeronautical Laboratory, Inc. for the U. S. Department of Housing and Urban Development. A new type of transportation system is defined and described. It is intended for use, primarily, in metropolitan areas where the land use is so deployed that the automobile currently is the dominant form of transportation. It is expected to alleviate the growing problem of traffic and parking congestion in the central business district of such cities and to reduce air pollution. The system uses a dual-mode vehicle, one that can operate on streets and highways in the manner of a conventional automobile. Also, it can enter an exclusive guideway at discrete access points and be routed and propelled, automatically, to a destination station. For operation on the street, this electrically propelled vehicle draws its power from an internally stored energy source (storage battery).
Technical Paper

Wide Temperature Range Charging System Controlled by Battery Acceptance

1968-02-01
680393
The difficulties encountered in charging batteries over wide temperature ranges have long been recognized. This paper discusses the concept of charge acceptance of batteries and its relationship to the gas pressure developed within sealed batteries. A newly developed system of pressure control charging is described together with its performance over wide temperature ranges. This system completely prevents overcharging at high temperatures and assures full battery capacity down to extremely low temperatures.
Technical Paper

Military Multifuel Thermoelectric Generators

1968-02-01
680394
The Army has an ever-increasing need for electric power units, the most important capability of which is silent operation. In addition multifuel operation, light weight, remote operation, and versatility are required. This paper describes the development of three such units (10, 20, and 30 amp) which are expected to fill this need. The units are about 3.5% efficient, but improved thermoelectric materials are expected to improve this figure. The units run on gasoline, diesel, JP-4, JP-5, and fuel oil at temperatures of −25 to 125 F and altitudes of 8000 ft with a voltage of 28 V d-c. The units range in weight 25–50 lb.
Technical Paper

Evaluation of Automotive Starting Batteries Using Simple Constant Voltage Charging Techniques

1968-02-01
680391
The basic concepts involved in a technically correct reproduction of the charging system of a vehicle are reviewed. Simplified techniques and procedures are explained for measuring the customary battery variables plus others such as composition and evolution rates of the battery gases as a function of time, temperature, and battery type. The use of only simple and relatively inexpensive battery laboratory equipment and the application of uncomplicated experimental techniques are stressed.
Technical Paper

A Proposed New Rating Standard for Automotive Batteries

1968-02-01
680392
The Battery Subcommittee of the SAE Electrical Committee has developed a new standard for rating automotive batteries. The proposed standard is detailed and discussed in light of its sufficiency in describing battery performance, its usefulness to application engineers in specifying original equipment batteries, and to vehicle users in selecting replacement batteries.
Technical Paper

The Noise Problem of Air Cooled Diesel Engines — Measures toward Its Reduction with General Observations and Specific Results

1968-02-01
680405
Various noise causes are characterized by means of noise sources and noise paths. Engine noise is differentiated from that of the plant. Well-known phenomena and empirical data gained from noise measurements are dealt with briefly. Statistically confirmed interrelations are used to predict engine noise with sufficient accuracy, in particular from the mean piston speed. It is also shown that noise generated by cooling blowers can be accurately estimated from pressure and delivery volume (blower capacity), and that circumferential speed is not an adequate criterion. Typical examples show the effects of various measures on mechanical, combustion, and blower noise.
Technical Paper

Does Turbocharging Increase Diesel Engine Noise? — Observations on the Generation, Emission and Reduction of Diesel Engine Noise

1968-02-01
680406
The basic thermodynamic and operating advantages of using turbocharging with diesel engines are summarized and the question is posed as to whether turbocharging is the best method from an acoustic point of view. The generation, transmission, and radiation of noise in turbocharged engines are described and the interaction of the reciprocating engine and turbocharging system is discussed. An indication is given as to how acoustic improvements are possible by taking suitable measures at the drawing board. The conclusion is drawn that for increases in output, turbocharging is the most favorable method for creating a “quiet engine.”
Technical Paper

Periscopes for Rear Vision

1968-02-01
680403
This paper discusses some of the optical problems associated with the conventional rear view mirror, convex mirrors, combinations of plane mirrors, and periscopes. Two kinds of periscopes are described in some detail. The first is called a view finder and the second a folded telescope. The first presents an image inside the automobile on which the driver must focus his eyes. The second presents an image which seems to lie far away so that the driver can look into it without changing the focus of his eyes. Finally, an unconventional system is described built of parallel cylindrical lenses and mirrors and operating as a unit magnification telescope. Models of the latter system have been successfully installed in a variety of automobiles.
Technical Paper

Human and Visual Factors Considerations for the Design of Automotive Periscopic Rear Vision Systems

1968-02-01
680404
The success with which vehicle operators are able to utilize periscopic rear-viewing optical systems may well depend upon the extent to which the optical scientists, who are designing such systems, and the automotive engineers and automotive stylists, with whom they are working, consider the physiological and perceptual capabilities in performing the driving task as we know it today. This paper discusses where the operator's eyes are located in the vehicle, his visual capabilities, and how he utilizes them under today's driving conditions. These factors are then related to periscopic design and engineering. Also discussed are the advantages and disadvantages inherent in the location of the periscopic system in relation to the location of the vehicle operator's eyes.
Technical Paper

Emissions from a Gas Turbine Automobile

1968-02-01
680402
Exhaust emissions were measured from a Chrysler gas turbine automobile operating on the road and on the dynamometer. Two different fuels were used, and tests were made after both hot and cold starts. Exhaust emissions, measured both as mass and as concentration, were considerably lower than those from a conventional automobile. Composition of the hydrocarbon emissions generally reflected the structure of the fuel being burned.
Technical Paper

Oxides of Nitrogen in the Combustion Products of an Ammonia Fueled Reciprocating Engine

1968-02-01
680401
A single cylinder investigation was conducted to determine concentration of oxides of nitrogen resulting from combustion of ammonia and air in a spark ignition engine over a range of fuel-air ratios typical of normal engine operation with ammonia. Nitric oxide concentrations exceeded that with hydrocarbons. Spectroscopic observations during the expansion process gave concentrations in some instances an order of magnitude greater than exhaust gas determinations. The results imply a different mechanism for nitric oxide formation with ammonia fuel than with hydrocarbons and that some equilibrating process may take place between combustion and exhaust to reduce otherwise even greater than measured exhaust gas concentrations.
Technical Paper

Measurement of Oil Economy in Passenger Car Engines

1968-02-01
680414
Oil economy is the one quality of a new engine oil that can be most readily observed by the customer. Studies have been made of the relative oil economies of a series of test oils using three different testing environments. These were laboratory engines, a tire test fleet, and an 80 car employee fleet test. All three methods generally ranked oils in the same order, but the size of the differences varied somewhat from method to method. These tests were then used to demonstrate the effects viscosity index improvers and detergent-dispersant packages have on the consumption characteristics of engine oils. They showed that increasing the concentration of viscosity index improvers did not return a proportionate improvement in oil economy. Simple reblending of older multigrade oils to meet the new SAE requirement for measuring the oil’s viscosity at 0 F may result in an oil with significantly poorer economy.
Technical Paper

Intake Valve Throttling (IVT) - A Sonic Throttling Intake Valve Engine

1968-02-01
680399
A spark ignition engine concept employing sonic throttling intake valves has demonstrated that the rapid, turbulent combustion process so produced permits extremely lean part-load operation. Light load mixture ratios in excess of 20:1 are possible without incurring the consequences of cyclic variations in cylinder pressure development and torque. A resulting improvement in fuel consumption is achieved. The impetus for throttling the engine by means of the intake valves originated in the hypothesis that increasing the intensity of the small scale turbulence within the combustion chamber would effect an acceleration of combustion propagation rates during the initial period immediately after ignition. Throttling the engine by means of the intake valves results in sonic inflow velocity throughout the idle, road load, and acceleration operating ranges up to approximately two-thirds load.
Technical Paper

An Approach for Controlling Vehicle Emissions

1968-02-01
680400
Using 1966 and later model vehicles equipped with crankcase and exhaust hydrocarbon and carbon monoxide controls, prototype systems were installed to control evaporative emissions from the tank and carburetor and nitrogen oxides in the exhaust. The systems selected were the ARCO vehicle vapor recovery, and the nitric oxide reduction. Baseline evaporative emissions were determined for two of the vehicles operated over-the-road and on the chassis dynamometer. The proposed federal evaporation loss test technique was used for evaluating the performance of the vehicle vapor recovery system. Evaporation losses from the equipped vehicles were less than 1 g per test -- well below the proposed federal standard of 6g. However, carbon monoxide in the exhaust from one car increased by approximately 0.1%. The system had no effect on exhaust hydrocarbons. The mechanism by which the vehicle vapor recovery system functions was investigated briefly.
Technical Paper

Performance Advantages from Shear Stable Crossgraded Engine Oils

1968-02-01
680413
Recent advances in polymeric Viscosity Index improver technology have led to the development of premium quality, broadly crossgraded passenger car engine lubricants with unique physical properties. “True” SAE 10W-40 products can be made, where measured SAE 10W performance is obtained together with shear stability characteristics which enable the oil to remain in the SAE 40 viscosity range even after service in normal passenger car engines. “True” SAE 10W-40 lubricants provide oil economy characteristics significantly superior to those afforded by conventional SAE 10W-30 and SAE 10W-40 oils, and equal the performance of available SAE 20W-50 oils, while also offering excellent low temperature cranking and starting ability. Positive benefits of improved engine hot starting capability and reduced engine noise levels are also provided.
Technical Paper

Application of Ausforming Techniques to Track Shoes

1968-02-01
680411
Sections approximately the size and shape of the load bearing portions of a standard track shoe for military track laying vehicles have been produced by an ausforging process. These sections were ausforged from H-11 consumable vacuum melt, H-11 conventional melt, and SAE 4340 conventional melt steel. Tensile strength ranged to 330,000 psi. Reduction of area ranged to 40%. Limited fatigue testing indicated a considerable increase in fatigue life over SAE 4340 steel. This paper covers the development program undertaken in preparation for the ausforging of complete track shoes.
Technical Paper

Lightweight Leaf Springs

1968-02-01
680412
A modified Ausform process has been developed which improves the fatigue properties of spring steels. In brief, the process combines metal deformation with heat treatment. The fatigue resistance of SAE 5150 and 1052 steels is greatly improved by this treatment. The amount of deformation directly influences the fatigue resistance; and with more than 50% deformation, the fatigue life is improved by 700% over that of SAE 5160 spring steel. For a 100,000 cycle minimum life, both maximum stress and stress range can be increased by 30,000 psi over that of conventionally heat treated SAE 5160 steel. Superior fatigue properties have been obtained in sections with thicknesses of 0.200-0.500 in. Surface treatments such as sandblasting, shot peening, and glass bead peening are effective in prolonging fatigue life; glass bead peening was by far the most effective. Modified Ausformed steels display an unusual fracture behavior which is beneficial in fatigue and notch toughness.
Technical Paper

Dynamic Spring Rate Performance of Rolling Tires

1968-02-01
680408
Spring rate is one of several factors that affect the ride performance of passenger car tires. A technique has been developed for obtaining precise spring rate measurements in the laboratory under conditions approximating road operation. The spring rate properties of many different tire designs have been measured. The effect of wear and several tire construction variables on spring rate is presented. A correlation between the laboratory measurement of spring rate and vehicle ride evaluations is discussed. It is necessary to measure tire spring rate for the rolling condition with a resonance test technique in order to generate data that are useful for ride performance analyses.
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