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Technical Paper

Anti-Rollover Control for All-Terrain Vehicle Based on Zero-Moment Point

2024-04-30
2024-01-5055
To investigate the rollover phenomena experienced by all-terrain vehicles (ATVs) during their motion caused by input from the road surface, a combined simulation using CarSim and Simulink has been employed to validate an active anti-rollover control strategy based on differential braking for ATVs, followed by vehicle testing. In the research process, a nonlinear three-degrees-of-freedom vehicle model has been developed. By utilizing a zero-moment point index as a rollover warning indicator, this approach could accurately detect the rollover status of the vehicle, particularly in scenarios involving low road adhesion on unpaved surfaces, which are characteristic of ATV operation. The differential braking, generating a roll moment by adjusting the amount of lateral force each braked tire can generate, was proved as an effective method to enhance rolling stability.
Technical Paper

Effects of Injection Molding on Linum usitatissimum Fiber Polyvinyl Chloride Composites for Automotive Underbody Shields and Floor Trays

2024-04-29
2024-01-5053
The automotive sector’s growing focus on sustainability has been spurred to investigate the creation of sustainable resources for different parts, emphasizing enhancing efficiency and minimizing environmental harm. For use in automobile flooring trays and underbody shields, this study examines the impact of injection molding on composite materials made of polyvinyl chloride (PVC) and Linum usitatissimum (flax) fibers. As processed organic fiber content was increased, the bending and tensile rigidity initially witnessed an upsurge, peaking at a specific fiber loading. At this optimal loading, the composite exhibited tensile strength, flexural strength, and elastic modulus values of 41.26 MPa, 52.32 MPa, and 2.65 GPa, respectively. Given their deformation resistance and impact absorption attributes, the mechanical properties recorded suggest that such composites can be efficiently utilized for automotive underbody shields and floor trays.
Technical Paper

Exploring the Mechanical Properties of Modified Pistachio Shell Particulate Composites through Experimental Investigation

2024-04-29
2024-01-5052
The present study focuses on the impacts of pistachio shell particles (2–10 wt.%) on the mechanical and microstructures properties of Al–Cu–Mg/pistachio shell particulate composites. To inspect the impact of the pistachio shell powder content with Al–Cu–Mg alloys, the experimentation was carried out with different alloy samples with constant copper (Cu) and magnesium (Mg) content. Parameters such as hardness, tensile strength with yield strength and % elongation, impact energy, and microstructure were analyzed. The outcomes demonstrated that the uniform dissemination of the pistachio shell particles with the microstructure of Al–Cu–Mg/pistachio shell composite particulates is the central point liable for the enhancement of the mechanical properties. Incorporating pistachio shell particles, up to 10 wt.%, is a cost-effective reinforcement in the production of metal matrix composites for various manufacturing applications.
Technical Paper

Optimizing Carbon Monoxide Emission Reduction Using Rice Husk Activated Carbon in Automobile Exhaust Systems

2024-04-29
2024-01-5054
This research effort is to optimize the conditions to minimize carbon monoxide (CO) gas emissions utilizing activated carbon derived from rice husks, an abundant agricultural waste. In the automobile industry, addressing vehicular emissions is crucial due to environmental ramifications and stringent regulatory mandates. This study presents an innovative and potentially cost-effective solution to capture CO emissions, mainly from motorcycles. The eco-friendly nature of using rice husks and the detailed findings on optimal conditions (20 m/s gas flow rate, 0.47 M citric acid concentration, and 30 g mass of activated carbon) make this research invaluable. These conditions achieved a commendable CO adsorption rate of 54.96 ppm over 1250 s. Essentially, the insights from this research could spearhead the development of sustainable automobile exhaust systems.
Technical Paper

Influence of Machining Parameters on Tungsten Carbide Inserts in ANSYS Analysis of Maraging Steel Machining

2024-04-29
2024-01-5057
The machining process is employed to transform a workpiece into a predefined geometry with the assistance of a cutting tool. Throughout this process, the cutting tool undergoes various adverse effects, including deformation, stress, thermal gradient, and more, all of which impact tool sharpness, surface finish, and tool life. These outcomes are also influenced by cutting parameters, specifically cutting speed, feed rate, and depth of cut. The present investigation aims to demonstrate the application of ANSYS analysis software in predicting stress, deformation, thermal gradient, and other factors on the tool insert tip for various machining parameters. To achieve this, an experimental setup was arranged to collect cutting force and temperature data using a dynamometer and thermocouples during the machining process of maraging steel with a tungsten carbide tool insert. Experiments were conducted with different combinations of machining parameters using design of experiments (DoE).
Technical Paper

Proposed Test Method for Brake Pad Lining Robustness in Cold Conditions

2024-04-24
2024-01-5049
With globalization, vehicles are sold across the world throughout different markets and their automotive brake systems must function across a range of environmental conditions. Currently, there is no current standardized test that analyzes brake pads’ robustness against severe cold and humid environmental conditions. The purpose of this proposed test method is to validate brake system performance under severe cold conditions, comparing the results with ambient conditions to evaluate varying lining materials’ functional robustness. The goal of this paper is to aid in setting a standardized process and procedure for the testing of automotive brakes’ environmental robustness. Seven candidate friction materials were selected for analysis. The friction materials are kept confidential. Design of experiment (DOE) techniques were used to create a full-factorial test plan that covered all combinations of parameters.
Technical Paper

Centrifugal Compressor Map Prediction Based on Geometrical Parameters with Invariant Coefficients

2024-04-24
2024-01-5056
In the present work, a new methodology for predicting the performance of centrifugal compressors is developed. The proposed method differs from existing methods found in literature by gathering principal losses in three parameters: two constants and one variable, which is a function of the compressor wheel geometrical characteristics. As those parameters are constants for a given centrifugal compressor, there is no need for additional corrective parameters in order to obtain coherent results. Indeed, the proposed methodology does not depend on the choice of the slip factor correlation for the prediction of the correct pressure ratio. However, the choice of slip factor influences the efficiency computation. The prediction of the compressor maps for two full stage centrifugal compressors is presented and they show good agreement while compared with manufacturer’s data obtained from gas stand measurements.
Research Report

Cybersecurity and Digital Trust Issues in Connected and Automated Vehicles

2024-04-22
EPR2024009
Given the rapid advancements in engineering and technology, it is anticipated that connected and automated vehicles (CAVs) will soon become prominent in our daily lives. This development has a vast potential to change the socio-technical perception of public, personal, and freight transportation. The potential benefits to society include reduced driving risks due to human errors, increased mobility, and overall productivity of autonomous vehicle consumers. On the other hand, the potential risks associated with CAV deployment related to technical vulnerabilities are safety and cybersecurity issues that may arise from flawed hardware and software. Cybersecurity and Digital Trust Issues in Connected and Automated Vehicles elaborates on these topics as unsettled cybersecurity and digital trust issues in CAVs and follows with recommendations to fill in the gaps in this evolving field.
Research Report

Emergence of Quantum Computing Technologies in Automotive Applications: Opportunities and Future Use Cases

2024-04-22
EPR2024008
Quantum computing and its applications are emerging rapidly, driving excitement and extensive interest across all industry sectors, from finance to pharmaceuticals. The automotive industry is no different. Quantum computing can bring significant advantages to the way we commute, whether through the development of new materials and catalysts using quantum chemistry or improved route optimization. Quantum computing may be as important as the invention of driverless vehicles. Emergence of Quantum Computing Technologies in Automotive Applications: Opportunities and Future Use Cases attempts to explain quantum technology and its various advantages for the automotive industry. While many of the applications presented are still nascent, they may become mainstream in a decade or so. Click here to access the full SAE EDGETM Research Report portfolio.
Technical Paper

Catalytic Converter—An Integrated Approach to Reduce Carbon Dioxide Emission

2024-04-22
2024-01-5047
Vehicle emissions, which are rising alarmingly quickly, are a significant contributor to the air pollution that results. Incomplete combustion, which results in the release of chemicals including carbon monoxide, hydrocarbons, and particulate matter, is the main cause of pollutants from vehicle emissions. However, CO2 contributes more than the aforementioned pollutants combined. Carbon dioxide is the main greenhouse gas that vehicles emit. For every liter of gasoline burned by vehicles, around 2,347 grams of carbon dioxide are released. Therefore, it’s important to reduce vehicle emissions of carbon dioxide. The ability of materials like zeolite and silicon dioxide to absorb CO2 is outstanding. These substances transform CO2 into their own non-polluting carbonate molecules. Zeolite, silicon dioxide, and calcium oxide are combined to form the scrubbing material in a ratio based on their increasing adsorption propensities, along with enough bentonite sand to bind the mixture.
Technical Paper

Assessment of Condensation Particle Counter-Based Portable Solid Particle Number System for Applications with High Water Content in Exhaust

2024-04-22
2024-01-5048
The Particle Number–Portable Emission Measurement System (PN-PEMS) came into force with Euro VI Phase E regulations starting January 1, 2022. However, positive ignition (PI) engines must comply from January 1, 2024. The delay was due to the unavailability of the PN-PEMS system that could withstand high concentrations of water typically present in the tailpipe (TP) of CNG vehicles, which was detrimental to the PN-PEMS systems. Thus, this study was designed to evaluate the condensation particle counter (CPC)-based PN-PEMS measurement capabilities that was upgraded to endure high concentration of water. The PN-PEMS measurement of solid particle number (SPN23) greater than 23 nm was compared against the laboratory-grade PN systems in four phases. Each phase differs based upon the PN-PEMS and PN system location and measurements were made from three different CNG engines. In the first phase, systems measured the diluted exhaust through constant volume sampler (CVS) tunnel.
Technical Paper

Integrated Trajectory Planning and Tracking Control for Autonomous Vehicles Based on Pseudo-time-to-Collision Risk Assessment Model

2024-04-22
2024-01-5046
In order to improve the obstacle avoidance ability of autonomous vehicles in complex traffic environments, speed planning, path planning, and tracking control are integrated into one optimization problem. An integrated vehicle trajectory planning and tracking control method combining a pseudo-time-to-collision (PTC) risk assessment model and model predictive control (MPC) is proposed. First, a risk assessment model with PTC probability is proposed by considering the differentiation of the risk on the relative motion states of the self and front vehicles, and the obstacle vehicles in the lateral and longitudinal directions. Then, a three-degrees-of-freedom vehicle dynamics model is established, and the MPC cost function and constraints are constructed from the perspective of the road environment as well as the stability and comfort of the ego-vehicle, combined with the PTC risk assessment model to optimize the control.
Technical Paper

Mathematical Model for the Rotation of a Door Including Vehicle Inclination

2024-04-17
2024-01-5045
The analysis presented in this document demonstrates the mathematical model approach for determining the rotation of a door about the hinge axis. Additional results from the model are the torque due to gravity about the axis, opening force, and the door hold open check link force. Vector mechanics, equations of a plane, and parametric equations were utilized to develop this model, which only requires coordinate points as inputs. This model allows for various hinge axis angles and door rotation angles to quickly be analyzed. Vehicle pitch and roll angles may also be input along with door mass to determine the torque about the hinge axis. The vector calculations to determine the moment arm of the door check link and its resulting force are demonstrated for both a standard check link design and an alternate check link design that has the link connected to a slider translated along a shaft.
Journal Article

Examination of Crash Injury Risk as a Function of Occupant Demographics

2024-04-17
2023-22-0002
The objectives of this study were to provide insights on how injury risk is influenced by occupant demographics such as sex, age, and size; and to quantify differences within the context of commonly-occurring real-world crashes. The analyses were confined to either single-event collisions or collisions that were judged to be well-defined based on the absence of any significant secondary impacts. These analyses, including both logistic regression and descriptive statistics, were conducted using the Crash Investigation Sampling System for calendar years 2017 to 2021. In the case of occupant sex, the findings agree with those of many recent investigations that have attempted to quantify the circumstances in which females show elevated rates of injury relative to their male counterparts given the same level bodily insult. This study, like others, provides evidence of certain female-specific injuries.
Journal Article

Investigation of THOR-AV 5F Biofidelity in Sled Test Conditions with a Semi-Rigid Seat

2024-04-17
2023-22-0004
THOR-AV 5F, a modified THOR-5F dummy, was designed to represent both upright and reclined occupants in vehicle crashworthiness studies. The dummy was evaluated in four test conditions: a) 25° seatback, 15 km/h, b) 25° seatback, 32 km/h, c) 45° seatback, 15 km/h, d) 45° seatback, 32 km/h. The dummy’s biomechanical responses were compared against those of postmortem human subjects (PMHS) tested in the same test conditions. The latest National Highway Traffic Safety Administration (NHTSA) BioRank method was used to provide a biofidelity ranking score (BRS) for each data channel in the tests to assess the dummy’s biofidelity objectively. The evaluation was categorized into two groups: restraint system and dummy. In the four test conditions, the restraint system showed good biofidelity with BRS scores of 1.49, 1.47, 1.15, and 1.79, respectively.
Journal Article

Comparison of Adult Female and Male PMHS Pelvis and Lumbar Response to Underbody Blast

2024-04-17
2023-22-0003
The goal of this study was to gather and compare kinematic response and injury data on both female and male whole-body Post-mortem Human Surrogates (PMHS) responses to Underbody Blast (UBB) loading. Midsized males (50th percentile, MM) have historically been most used in biomechanical testing and were the focus of the Warrior Injury Assessment Manikin (WIAMan) program, thus this population subgroup was selected to be the baseline for female comparison. Both small female (5th percentile, SF) and large female (75th percentile, LF) PMHS were included in the test series to attempt to discern whether differences between male and female responses were predominantly driven by sex or size. Eleven tests, using 20 whole-body PMHS, were conducted by the research team. Preparation of the rig and execution of the tests took place at the Aberdeen Proving Grounds (APG) in Aberdeen, MD. Two PMHS were used in each test.
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